A self supporting panel system used to fabricate ceilings, floors, walls, or roofs. The panel system is assembled from a plurality of panels, each having a core that is sandwiched between opposing plate members. In a preferred embodiment, the core of each panel includes a unifying material to enhance the load bearing capacity of the panel.

A hollow core door for preventing pressure build up in a room having a forced air system includes an outer stile and rail frame, an inside skin having an opening secured to the outer frame, an outer skin having an opening secured to the outer frame, and a core assembly, which may be prefabricated, including a core assembly frame, a center panel disposed within the core assembly frame, openings extending through the center panel adjacent to the core assembly frame, spacers adjacent to the core frame to space the core assembly apart from the inside and outside skins, and the core assembly is disposed within the outer frame, whereby air flows through the opening in the inside skin, along the center panel, through the openings in the center panel, along the center panel and outwardly through the opening in the outside skin in a non-linear manner to prevent pressure build up in a room in which the door is installed to comply with the Department of Energy maximum recommended pressure of three pascals or less. Different types of spacers are disclosed. A method for making the hollow core door is disclosed.

A torsion box panel assembly includes a plurality of sub-panels each having a skin secured to a core, and a plurality of hinges each coupled between a different pair of the sub-panels such that each sub-panel is foldable relative to an adjacent sub-panel along a respective hinge. The hingedly-coupled sub-panels together form a base panel having an expanded configuration in which each hinge is closed and the surfaces of the sub-panel skins are substantially co-planar. The base panel, in its expanded configuration, has a planar panel surface defined, at least in part, by the combination of the co-planar sub-panel skins. At least one stabilizing member is secured to the planar panel surface and spans all of the closed hinges to lock the sub-panels together to form a torsion box panel.

A honeycomb panel structure is presented. The honeycomb panel structure may comprise a first panel region and a first plurality of pins welded to the first panel region. The first panel region may comprise an incline face sheet and a bottom face sheet, wherein the incline face sheet may be at an acute angle to the bottom face sheet. The honeycomb panel structure may be compressed in the first panel region, a first pin of the first plurality of pins may be perpendicular to the incline face sheet, and a second pin of the first plurality of pins may be perpendicular to the bottom face sheet.

Building or structural panels may be joined, such as to form walls or floors. The panels may be connected in various orientations via one or more connectors. The connectors may mount to anchors associated with the panels. The panels may have outer skins located over an expanded core comprising a matrix of supporting elongate members and voids or openings, with the anchors located at edges of the panels.

Building or structural panels may be joined, such as to form walls or floors. The panels may be connected in various orientations via one or more connectors. The connectors may mount to anchors associated with the panels. The panels may have outer skins located over an expanded core comprising a matrix of supporting elongate members and voids or openings, with the anchors located at edges of the panels.

A multiple support wall structure according to the present invention includes: a pair of top and bottom support plates that has a plurality of rectangular projective islands separated by lattice-shaped projections protruding in the shape of a go board, and protruding upward in the opposite direction to the lattice-shaped projections; and a intermediate reinforcing plate that is disposed between the top and bottom support plates, has upward projective insertions protruding in a shape corresponding to the rectangular islands to be fitted in the rectangular islands of the top support plate, has top grooves formed laterally and longitudinally between the upward projective insertions to fit the lattice-shaped projections, has downward projective insertions formed in the same shape as but in the opposite direction to the upward projective insertions in spaces diagonally adjacent to the upward projective insertions, and has bottom grooves formed laterally and longitudinally between the downward projective insertions.

An insulated concrete form panel system, and method of making same, is provided, the system and method comprising first and second opposed panels forming a cavity therebetween and an internal connector frame serving as a mold for receiving expandable polymer material to form the first and second panels, such that the irreleasably pre-assembled connector frame extends between, and is integral to, first and second panels. The present system provides first and second panel pairs may be mechanically connected to panel pairs positioned adjacent thereto (e.g. above, below, or side-by-side), increasing integrity of the structure.

An insulated concrete form panel system, and method of making same, is provided, the system and method comprising first and second opposed panels forming a cavity therebetween and an internal connector frame serving as a mold for receiving expandable polymer material to form the first and second panels, such that the irreleasably pre-assembled connector frame extends between, and is integral to, first and second panels. The present system provides first and second panel pairs may be mechanically connected to panel pairs positioned adjacent thereto (e.g. above, below, or side-by-side), increasing integrity of the structure.

A building panel for a wall or ceiling is provided. The panel comprises a first plate forming a front of the panel, a second plate forming a rear of the panel, and a core structure positioned between the first plate and the second plate and being adhesively bonded to the first plate and the second plate. The panel further comprises an attachment member for attaching the panel to a wall or ceiling or to a structure attached to a wall or ceiling, and a mechanical fastening device which extends between and mechanically fastens the first plate to the second plate and/or the attachment member.