A field-deployable construction set for the assembly of a Relocatable Habitat Unit (RHU), used for simulating real world environments without costly construction expenses. The various panels, supports, and accessories used to construct an RHU include male (M) and female (F) lock connectors located on their respective peripheries and a frame constructed from a plurality vertical corner posts and horizontal beams provide the user with innumerable options for floor plans and building design, further providing significant options for reconfiguration of floor, ceiling, and wall panels without having to disassemble the structure. The exterior composition of the expanded polymer foam is customizable to provide a realistic environment for high quality training in a versatile system that is deployable by truck or aircraft and can be assembled with only a single tool.

A high performance wall assembly receives an exterior covering of a building. The high performance wall assembly includes a frame assembly having a top member, a bottom member opposite the top member, and a plurality of vertical members. The vertical members are coupled to and extend between the top and bottom members. The high performance wall assembly also includes a rigid foam insulating panel coupled to the frame assembly. A structural foam layer is disposed on the plurality of vertical members and on the rigid foam insulating panel. The structural foam layer couples the rigid foam insulating panel to the frame assembly and couples the plurality of vertical members to the top and bottom members such that the high performance wall is free of fasteners.

A high performance wall assembly receives an exterior covering of a building. The high performance wall assembly includes a frame assembly having a top member, a bottom member opposite the top member, and a plurality of vertical members. The vertical members are coupled to and extend between the top and bottom members. The high performance wall assembly also includes a rigid foam insulating panel coupled to the frame assembly. A structural foam layer is disposed on the plurality of vertical members and on the rigid foam insulating panel. The structural foam layer couples the rigid foam insulating panel to the frame assembly and couples the plurality of vertical members to the top and bottom members such that the high performance wall is free of fasteners.

Wall structures and methods of manufacturing wall structures are described. The wall structures include a frame, a foam panel attached to the frame, a brace disposed in a cavity defined by the frame, and a foam layer. The wall structures can impart a high wall racking strength and good thermal performance through the combination of the foam layer, brace, and the foam panels.

Installation and construction methods for installing a wall panel are provided. The wall panel includes a surface member and a long joint member that extends horizontally, is fixed to one plate surface of the surface member, and is joined to a pair of wooden columns. The method includes: disposing the joint member between the pair of wooden columns; joining both longitudinal ends of the joint member to respective side surfaces, facing each other, of the pair of wooden columns; installing the wooden beam between the pair of wooden columns and adjusting erection of the wooden columns; and fixing an edge of the surface member to front surfaces of the pair of wooden columns and the wooden beam.

Improvements in machine walls to construct a building or house is disclosed. Adjacent side of the wall sections are tapered and dovetailed that lock-in-place. The dovetails are spaced to reduce the height that one section must be lifted to engage in an adjoining wall section. The footers/base plate will also have integrated earthquake or hurricane hold-downs in the footer/base plate that aligns and can be secured from the foundation to the wall sections. The connection of the wall section to the foundation to have counter flashing at the concrete insert and the wall-to-wall sections can be self-flashed. The wall sections can have GPS locators for positioning the wall sections. Plumbing and electrical conduit creating circuits that can be integrated into the walls and are connected sealed or bonded together.

Foam wall structures and methods for making them are described. The wall structures include a frame, a mesh mechanically fastened to a front surface of the frame, a foam panel at least partially abutting and overlying the mesh, and a foam layer disposed in a cavity defined by the frame, the mesh, and the foam panel. Buildings that include such wall structures are also described.

A barrier system for partitioning a space is formed by panels which interlock with each other to provide a barrier that is fire rated. The interlocking panels are assembled in the barrier in columns which include at least two panels. A first horizontal joint between two panels of the barrier in a first column is vertically offset from a horizontal joint between two panels of the barrier in a second column that is adjacent to the first column at a vertical joint. Each panel is made of a laminated structure including a supporting frame around a core layer, barrier layers on opposed surfaces of the core and skin layers on the barrier layers. Tongue and groove construction interlocks the panels and a locking structure formed by a tapered hook in the groove engaging into a slot of the tongue locks horizontally adjacent panels to each other.

Systems and methods of constructing a single-story building utilizing a plurality of prefabricated insulated panels, each of the plurality of prefabricated insulated panels comprising a first cementitious layer, a second cementitious layer, and an insulative core, wherein the insulative core is disposed between the first and second cementitious layers. The systems and methods comprise constructing a building foundation and constructing the single-story building on said foundation, the building comprising an exterior wall supported by at least said building foundation using a first plurality of the prefabricated insulated panels, the first plurality of panels forming the exterior wall disposed on an outer perimeter of the building and a roof supported by at least said exterior wall using a second plurality of the prefabricated insulated panels, the second plurality of panels forming the roof enclosing a top of the single-story building.

The present disclosure concerns an exterior wall panel comprising a wall framework defining inner and outer wall surfaces and having peripheral edges. The exterior wall panel further comprises a vapor barrier membrane superposed to the inner wall surface and covering at least one peripheral edge and being secured thereto, a weather barrier membrane superposed to the outer wall surface and covering at least one peripheral edge and being secured thereto. The present disclosure also concerns an external wall panel assembly comprising a plurality of such external wall panels and a method for forming such an exterior wall panel assembly.