A roofing system including a cap shingle and a method of producing a cap shingle are disclosed. In one embodiment, the cap shingle is formed with a continuous or discontinuous self-sealing adhesive that is applied along a ridgeline direction and can provide high wind resistance, without the use of hand-sealed adhesive application. In an embodiment of the method, one or more layers of a shingle material can be oriented in a machine direction with the self-sealing adhesive applied adjacent side edges of the shingle material to form the cap shingles having self-seal strips and configured to bend in the machine direction for installation of the cap shingles along a ridge of a roof.

Shingles have self-seal strips with features that include sealant dashes or dots separated by drainage gaps. The self-seal strips are registered with each shingle so that the features are positioned at the same locations on each shingle. A method of making such shingles includes synchronizing the rotation of sealant applicator wheels with the shingle chop cutter so that cuts are made at repeated designated locations along the applied self-seal strips.

Some embodiments of the present disclosure relate to roofing systems including a substrate and adhesive formulations that are free of asphalt or substantially free of asphalt. Some embodiments of the present disclosure relate to methods of making one or more adhesive formulations that are free of asphalt or substantially free of asphalt. Some embodiments of the present disclosure relate to systems utilizing one or more adhesive formulations that are free of asphalt or substantially free of asphalt.

A fastener-protecting roofing shingle provides a solution for roofing nails or fasteners that become damaged due to weather exposure resulting from damaged roofing shingles. A nailing line is placed above a seamline rather than on or below the seamline, as is conventionally found. By placing the nailing line further from the seamline, which typically borders the exposed and the overlapped sections of a shingle, nails are better-protected from being exposed to the elements, which decreases the chances of failure due to the nail rusting. Due to the shift in the nailing line, a spotted adhesive may be positioned approximately two inches below the nailing line for improved rooftop adherence, and the length of a solid section may be increased. Furthermore, the apparatus directs rainwater straight down the roof. Solid adhesive strips prevent water from pooling or leaking laterally out to the sides and into other layers of shingling.

An exemplary roofing system for covering an existing shingle roof with an exposure height measured between bottom edges of adjacent courses is disclosed. The roofing shingle system comprising includes a plurality of reroofing shingles. The reroofing shingles have an exposure portion extending from a top edge to a bottom edge for a height that is at least the exposure height of the existing shingle roof. At least one course of reroofing shingles is installed on at least one course of the existing shingle roof, wherein the course of the existing roof is covered by the at least one course of reroofing shingles. The top edge of the reroofing shingles abuts the bottom edge of the adjacent course of existing shingles.

A promoted membrane suitable for use in single-ply roofing applications is disclosed. The membrane comprises EPDM rubber and 0.1 to 10 wt. % of an adhesion promoter. The promoter comprises a polyester resin having a hydroxyl number within the range of 28 to 250 mg KOH/g, a content of terephthalate recurring units within the range of 40 to 65 wt. % based on the amount of polyester resin, and a glass-transition temperature within the range of 40° C. to 80° C. Roofing systems comprising the promoted EPDM membranes are also disclosed. Compared with an unpromoted membrane, the promoted membranes provide a substantial and unexpected boost in peel strength such that the roofing systems resist weather-induced failure of the bond between the roofing membrane and the roof substrate. The invention helps roofers minimize or limit the aggravation and cost of warranty claims from customers whose buildings and contents may otherwise be damaged or destroyed by exposure to wind and/or rain.

A shingle comprises an overlay, an underlay, and a height increasing material disposed between the overlay and the underlay. The height increasing material includes a first adhesive adhered to the overlay, height increasing granules adhered to the first adhesive, and a second adhesive adhered to the height increasing granules and the underlay. The height increasing material can extend along front ends of tab portions of the overlay, along front cutout edges that extend between tab portions of the overlay, or both.

A shingle repair patch is provided that may include a base member and granules as discussed in detail above. An adhesive strip is positioned proximate an upper edge on the underside of the base member, or elsewhere on the underside of the base member. The adhesive strip preferably permanently bonds a rigid lip to the base member. The rigid lip preferably extends beyond the upper edge of the base member. An adhesive strip may be positioned on at least a portion of the bottom side of the rigid lip. Release tape is temporarily affixed to the adhesive strip. The adhesive strip is composed of an adhesive that adheres securely without an extended or heat-induced cure period. Standard adhesive may be applied to the remainder of the bottom of the base member, or further adhesive like that found in the adhesive strip may be applied to the remainder of the bottom of the base member.

Systems and methods of applying self-seal strips of multiple different adhesives are disclosed. In one embodiment, two spaced apart spoked applicator wheel assemblies are positioned beneath a web of moving shingle stock such that each of the applicator wheels applies dots of different adhesives in an alternating pattern. In other embodiments, a layer of a second adhesive is deposited onto previously applied dots of a first adhesive to form layered adhesive dots with dual properties of both adhesives.

A fastener-protecting roofing shingle provides a solution for roofing nails or fasteners that become damaged due to weather exposure resulting from damaged roofing shingles. A nailing line is placed above a seamline rather than on or below the seamline, as is conventionally found. By placing the nailing line further from the seamline, which typically borders the exposed and the overlapped sections of a shingle, nails are better-protected from being exposed to the elements, which decreases the chances of failure due to the nail rusting. Due to the shift in the nailing line, a spotted adhesive may be positioned approximately two inches below the nailing line for improved rooftop adherence, and the length of a solid section may be increased. Furthermore, the apparatus directs rainwater straight down the roof. Solid adhesive strips prevent water from pooling or leaking laterally out to the sides and into other layers of shingling.