A method of making a laminated shingle is provided. The method includes coating a shingle mat with roofing asphalt to make an asphalt-coated sheet, adhering a reinforcement member to a portion of the asphalt-coated sheet, covering the asphalt-coated sheet, and optionally covering the reinforcement member, with granules to make a granule-covered sheet, dividing the granule-covered sheet into an overlay sheet and an underlay sheet, wherein the overlay sheet has a tab portion normally exposed on a roof and a headlap portion normally covered-up on a roof, the headlap portion having a lower zone adjacent the tab portion and an upper zone adjacent the lower zone, and wherein the reinforcement member is adhered to the lower zone of the headlap portion and laminating the overlay sheet and the underlay sheet to make the laminated shingle.

A shingle coating asphalt composition is provided that is produced from a paving grade asphalt. The asphalt composition comprises a paving-grade asphalt that has been modified with one or more polymer additives; and a secondary additive comprising one or more of a viscosity reducing agent, a wax, a salt of a fatty acid ester, and an amide of a fatty acid. The shingle coating asphalt coating composition is used to make a shingle. The shingle includes a substrate, the asphalt, and roofing granules.

Some embodiments of the present disclosure relate to a roofing system. In some embodiments, the roofing system includes a first roofing material, wherein the first roofing material comprises a top surface and a bottom surface. In some embodiments, the top surface of the first roofing material comprises a nail zone with a plurality of fines. In some embodiments, the roofing system includes a second roofing material, wherein the second roofing material comprises a top surface and a bottom surface. In some embodiments, the bottom surface of the second roofing material comprises a plurality of fines. In some embodiments, the roofing system comprises and a patterned adhesive, which directly contacts at least a portion of the plurality of fines in the nail zone and at least a portion of the plurality of fines on the bottom surface of the second roofing material.

A shingle coating asphalt composition is provided that is produced from a paving grade asphalt. The asphalt composition comprises a paving-grade asphalt that has been modified with one or more polymer additives; and a secondary additive comprising one or more of a viscosity reducing agent, a wax, a salt of a fatty acid ester, and an amide of a fatty acid. The shingle coating asphalt coating composition is used to make a shingle. The shingle includes a substrate, the asphalt, and roofing granules.

A roofing system includes a roofing substrate, a starter course of starter roofing shingles adhered to the roofing substrate, and a first course of roofing shingles vertically adjacent to the starter course. At least one starter roofing shingle of the starter course includes a first sealant line disposed on the front surface of the at least one starter roofing shingle that extends substantially across the length of the front surface of the at least one starter roofing shingle, and a second sealant line disposed on the back surface of the at least one starter roofing shingle that extends substantially across the length of the back surface of the at least one starter roofing shingle. The first sealant line is positioned opposite to the second sealant line at substantially the same distance along the width of the at least one starter roofing shingle.

A method and apparatus for installing roofing shingles on a roof deck in a top-to-bottom manner is disclosed. Engineered battens am positioned and installed on the roof deck in a bottom-to-top manner. Each batten has a female mating area which allows complementary shingles to be securely attached to the battens by sliding a corresponding mating portion of a shingle into the mating area of the batten resulting in a snap-fit engagement which secures the shingles onto the roof deck without nails. The method and apparatus have several unique advantages, such as allowing shingles to expand and contract (breathe) without buckling and/or tearing when the ambient temperature fluctuates. In addition, since the manner of installation is from top-to-bottom, this allows roofers to use the rows of nailed battens as safety scaffolding improving roofers' traction and ultimately enhancing their safety while performing this inherently dangerous job.

A roofing system includes a roofing substrate, a starter course of starter roofing shingles adhered to the roofing substrate, and a first course of roofing shingles vertically adjacent to the starter course. At least one starter roofing shingle of the starter course includes a first sealant line disposed on the front surface of the at least one starter roofing shingle that extends substantially across the length of the front surface of the at least one starter roofing shingle, and a second sealant line disposed on the back surface of the at least one starter roofing shingle that extends substantially across the length of the back surface of the at least one starter roofing shingle. The first sealant line is positioned opposite to the second sealant line at substantially the same distance along the width of the at least one starter roofing shingle.

Systems and methods of applying self-seal strips of multiple different adhesives are disclosed. In one embodiment, two spaced apart spoked applicator wheel assemblies are positioned beneath a web of moving shingle stock such that each of the applicator wheels applies dots of different adhesives in an alternating pattern. In other embodiments, a layer of a second adhesive is deposited onto previously applied dots of a first adhesive to form layered adhesive dots with dual properties of both adhesives.