A floor panel with a substrate, including thermoplastic material, a decor provided thereon, and, on at least one pair of opposite edges, coupling parts realized at least partially from the substrate. The coupling parts allow a mechanical locking between two of such floor panels, where the substrate includes a rigid, non-foamed substrate layer of thermoplastic material.

A method to form a digital print on a substrate including a polymer material by bonding particles in powder form to the surface of the substrate. The method may include: providing a substrate including a thermoplastic material and a transparent layer including a thermoplastic material, providing a continuous print layer including particles on the substrate or on the transparent layer, printing a digital image including color pigments on the print layer, and bonding the print layer with the color pigments to the transparent layer and to the substrate with heat and pressure such that the digital image is located between the transparent layer and the substrate.

A floor panel with a substrate, including thermoplastic material, a decor provided thereon, and, on at least one pair of opposite edges, coupling parts realized at least partially from the substrate. The coupling parts allow a mechanical locking between two of such floor panels, where the substrate includes a rigid, non-foamed substrate layer of thermoplastic material.

A floor panel with a substrate, including thermoplastic material, a decor provided thereon, and, on at least one pair of opposite edges, coupling parts realized at least partially from the substrate. The coupling parts allow a mechanical locking between two of such floor panels, where the substrate includes a rigid, non-foamed substrate layer of thermoplastic material.

Sound absorbing or attenuating laminate flooring materials are provided, which are directed to be used in the production of floor covering, floor panels, furniture panels, cabinets, counter-tops and wall panels. As well, the methods for producing such products are provided. In particular, abrasion resistant panels, with a laminated structure, created by forming an assembly which consists of laminating a heat-activated resin impregnated paper wear layer, a decorative layer with printed graphics or a wood veneer decorative layer, a medium density (MDF) or high-density (HDF) natural fiber-based core and a resin impregnated paper balancing layer. To achieve sound absorbing and/or attenuating properties, any or all paper layers may be pre coated with an additional flexible elastomeric coating, film or material prior to assembly of the panel, or the natural fiber core panel may be coated with a flexible elastomeric coating, film or material prior to assembly with the papers. The flexible elastomeric coating, film or material acts to absorb, reduce, and/or ameliorate the sound transmissions inherent in laminated panels.

An acoustic panel for use in an interior space is disclosed along with a system and method for using two or more of such panels to improve the acoustics of the interior space. Each acoustic panel comprises a substrate and a plurality of nodules affixed to the substrate wherein each nodule has a width and a substantially right triangular shape across the entire width with a first leg of the right triangular shape substantially perpendicular to the substrate, a base of the right triangular shape substantially parallel to the substrate and a hypotenuse, the first leg of each nodule having a height that is substantially less than a length of a quarter wave formed in the interior space by a lower frequency signal. For any one particular acoustic panel, the nodules are oriented such that their hypotenuse slopes right, left, down or up as determined for each nodule by a predetermined, generally desired direction for redirecting the sound while providing fractal-chaotic differentiality in the portion of the sound waves that are reflected by the acoustic panel.

A system for introducing a noise-dampening polymer in-line in the manufacturing process of a manufactured wood product to achieve higher acoustic performance in siding, sheathing, roofing, flooring, and similar applications using the manufactured wood product. Several lines or bands of the noise-dampening polymer are deposited transversely across one side or face of the product. The polymer is deposited where the product is expected to contact joists or studs. The polymer may be a viscoelastic polymer.

A panel for a surface covering system of a plurality of like panels, the panel comprising: a base layer; a first joint extrusion attached along a first edge of the base layer; a second joint extrusion attached along a second edge of the base layer, opposite the first edge; a covering layer covering at least part of the first joint extrusion and at least part of the second joint extrusion; wherein the first extrusion is configured to join to a second extrusion of an adjacent like panel, and the covering layer substantially conceals the first extrusion and the second extrusion when installed.

A base panel suitable to be processed into a covering panel, consisting of the following layers: (i) a substrate having a top surface, (ii) a resilient layer having a top surface and a bottom surface, whereby the bottom surface is connected to the top of said substrate, and (iii) optionally, a contact layer between the bottom surface of said resilient layer and the top surface of said substrate. A covering panel further comprising a digitally printed decor on the top surface of the resilient layer of the base panel, and a process of producing covering panels from said base panels.

Disclosed are rigid composite board floor coverings and methods of making same. Also disclosed are rigid composite board floor covering installations and methods of making same.