A method and apparatus are disclosed for providing a new or second bottom in a new or existing storage tank that is spaced above or electrically isolated from the first or old bottom. The tank's sidewall may be separated or slit open, new bottom forming plates slid in place to form the new or second bottom, and the sidewall's upper and lower portions held apart by say spacers, blocks, channels or special fill to electrically insulate or isolate the upper bottom from the lower bottom and protect the new, upper bottom from corrosion. As noted, the present invention may also be used with an existing single or new or existing double or more bottom tanks and with existing or new cathodic protection and other tank construction technology such as lightning and/or static or electrical grounding.

A method of constructing a dome-shaped roof on a cylindrical tank body includes processes of assembling roof beams into the tank body in a radial shape to form a structural skeleton unit of the dome-shaped roof, attaching wheels to front end portions of the roof beams and causing the wheels to abut an inner surface of the tank body in a state in which the wheels are able to roll in a vertical direction, lifting the structural skeleton unit by jack-up units installed at an upper end side of the tank body and causing the wheels to roll along the inner surface of the tank body to travel upward, and directly or indirectly attaching and fixing the structural skeleton unit to an upper end portion of the tank body after the structural skeleton unit is lifted to the upper end side of the tank body.

A method of installing a vaporizer in a remote manufacturing yard is provided. The method can include the steps of obtaining a lower stage and an upper stage of a vaporizer; obtaining a first column section and a second column section; installing the lower stage to a bottom head such that the lower stage is in fluid communication with an inner volume of the bottom head; installing the first column section over and around the lower stage and fitting and welding a bottom of the first column section to the bottom head; installing the upper stage; and installing the second column section and fitting and welding a bottom of the second course to the first course.

A method of installing a vaporizer in a remote manufacturing yard is provided. The method can include the steps of obtaining a lower stage and an upper stage of a vaporizer; obtaining a first column section and a second column section; installing the lower stage to a bottom head such that the lower stage is in fluid communication with an inner volume of the bottom head; installing the first column section over and around the lower stage and fitting and welding a bottom of the first column section to the bottom head; installing the upper stage; and installing the second column section and fitting and welding a bottom of the second course to the first course.

A yard leveling base for leveling a column during assembly is provided. The yard leveling base is configured to allow for a packed column section of a column to be placed on a top surface of the yard leveling base, the yard leveling base can further include a bottom surface configured to maintain substantial contact with the ground of a remote manufacturing yard, wherein the yard leveling base is adapted to adjust the level of the top surface of the yard leveling base to account for unevenness or slope of the ground of the remote manufacturing yard.

A yard leveling base for leveling a column during assembly is provided. The yard leveling base is configured to allow for a packed column section of a column to be placed on a top surface of the yard leveling base, the yard leveling base can further include a bottom surface configured to maintain substantial contact with the ground of a remote manufacturing yard, wherein the yard leveling base is adapted to adjust the level of the top surface of the yard leveling base to account for unevenness or slope of the ground of the remote manufacturing yard.

A method for constructing a triple shell tank including an inner tank, an intermediate tank, and an outer tank each having a roof and a side plate includes the following procedure. As construction entrances, a first construction opening is opened in an outer tank side plate, a second construction opening is opened in an inner tank side plate, and a third construction opening is opened in an intermediate tank side plate, each during the installation of the corresponding side plate. The construction openings are opened so as to partially overlap with one another in a circumferential direction and a height direction of the triple shell tank. The first construction opening and the second construction opening are opened so as to satisfy a relationship AR1AR2, where AR1 is an opening area of the first construction opening and AR2 is an opening area of the second construction opening.

A triple shell tank includes an inner tank, an intermediate tank covering the inner tank, and an outer tank covering the intermediate tank. The inner tank includes an inner tank side plate, an inner tank roof, and an inner tank bottom plate. The intermediate tank includes an intermediate tank side plate, an intermediate tank roof, and an intermediate tank bottom plate. The circular steps of the intermediate tank side plate include a lowermost step formed of an intermediate tank side plate piece for height adjustment having a height corresponding to a height difference between the inner tank bottom plate and the intermediate tank bottom plate, and a second step on the lowermost step formed of an intermediate tank side plate piece arranged at a same height position as an inner tank side plate piece of a lowermost step in the circular steps of the inner tank side plate.

A method for constructing a triple shell tank including an inner tank, an intermediate tank, and an outer tank each having a roof and a side plate includes the following procedure. An intermediate tank roof is temporarily fixed onto an inner tank roof, and further an outer tank roof is temporarily fixed onto the intermediate tank roof to form a connected roof body. An outer tank side plate having a predetermined height is installed around the connected roof body. A sealing process is performed between an outer peripheral edge of the outer tank roof and an inner face of the outer tank side plate to form a sealed space, and air is supplied to the sealed space to air-raise the connected roof body. The outer tank roof and the outer tank side plate are fixed. An inner tank side plate and an intermediate tank side plate are installed and the temporary fixing of the connected roof body is released to fix the inner tank roof and the inner tank side plate and fix the intermediate tank roof and the intermediate tank side plate.

A remote manufacturing yard configured to build a cryogenic distillation column for use in an air separation unit (ASU) is provided. the remote manufacturing yard can include a fabrication facility comprising an enclosure. The fabrication facility further can also include a vertical plate roller; a lifting device, an assembly table configured to support two or more partial shells simultaneously; a first weld machine configured to weld the two or more partial shells together to form a course while keeping the two or more partial shells stationary; a column section assembly area having a second weld machine disposed therein, a distributor installation area configured to receive at least one column section and install a distributor within the column section to form a distributor column section; and a packing installation area configured to receive the distributor column section and install packing within the distributor column section to form a packed column section.