A cutting element may include a substrate; and an ultrahard layer on the substrate, the ultrahard layer including a non-planar working surface that is surrounded by a peripheral edge having a varying height around a circumference of the cutting element, the working surface also having: a plurality of cutting crests extending from an elevated portion of the peripheral edge across at least a portion of the working surface; at least one valley between the plurality of cutting crests; and a canted surface extending laterally from each of the outer plurality of cutting crests towards a depressed portion of the peripheral edge, a height between the depressed portion and the elevated portion being greater than a height between the elevated portion and the valley.

A cutting element may include a substrate; and an ultrahard layer on the substrate, the ultrahard layer including a non-planar working surface that is surrounded by a peripheral edge having a varying height around a circumference of the cutting element, the working surface also having: a plurality of cutting crests extending from an elevated portion of the peripheral edge across at least a portion of the working surface; at least one valley between the plurality of cutting crests; and a canted surface extending laterally from each of the outer plurality of cutting crests towards a depressed portion of the peripheral edge, a height between the depressed portion and the elevated portion being greater than a height between the elevated portion and the valley.

A method of forming a supporting substrate for a cutting element comprises forming a precursor composition comprising discrete WC particles, a binding agent, and discrete particles comprising Co, one or more of Al, Be, Ga, Ge, Si, and Sn, and one or more of C and W. The precursor composition is subjected to a consolidation process to form a consolidated structure including WC particles dispersed in a homogenized binder comprising Co, W, C, and one or more of Al, Be, Ga, Ge, Si, and Sn. A method of forming a cutting element, a cutting element, a related structure, and an earth-boring tool are also described.

A method of forming a supporting substrate for a cutting element comprises forming a precursor composition comprising discrete WC particles, a binding agent, and discrete particles comprising Co, one or more of Al, Be, Ga, Ge, Si, and Sn, and one or more of C and W. The precursor composition is subjected to a consolidation process to form a consolidated structure including WC particles dispersed in a homogenized binder comprising Co, W, C, and one or more of Al, Be, Ga, Ge, Si, and Sn. A method of forming a cutting element, a cutting element, a related structure, and an earth-boring tool are also described.

A rotary drill bit is operable for forming a wellbore in a geologic formation, and includes a hybrid gauge pad thereon. The hybrid gauge pad includes movable gauge elements biased to protrude radially from a circumferential engagement surface of the gauge pad to define a full gauge of the of the drill bit. The movable gauge elements retract and become flush with the circumferential engagement surface of the gauge pad in response to the application of a steering force to the drill bit, and thus, the circumferential engagement surface of the gauge pad may define the full gauge of the drill bit in a second configuration. The gauge elements are axially spaced from one another and are arranged to provide either uniform engagement forces, or decreasing engagement forces in an axial direction of the drill bit.

A rotary drill bit is operable for forming a wellbore in a geologic formation, and includes a hybrid gauge pad thereon. The hybrid gauge pad includes movable gauge elements biased to protrude radially from a circumferential engagement surface of the gauge pad to define a full gauge of the of the drill bit. The movable gauge elements retract and become flush with the circumferential engagement surface of the gauge pad in response to the application of a steering force to the drill bit, and thus, the circumferential engagement surface of the gauge pad may define the full gauge of the drill bit in a second configuration. The gauge elements are axially spaced from one another and are arranged to provide either uniform engagement forces, or decreasing engagement forces in an axial direction of the drill bit.

A downhole tool, or earth-boring bit, for use in disintegrating structures in a cased wellbore includes a tool body having a central axis about which the tool body rotates and an outermost gage surface on the tool body. At least one gage cutting element on the gage surface has a blunt outermost projection and a sharp cutting edge recessed from the blunt outermost projection, wherein, during rotation of the tool body, the blunt outermost surface contacts the cased wellbore and the sharp cutting edge does not. The blunt outermost projection may be on a leading element while the sharp cutting edge is on a separate, trailing element.

A downhole drilling tool, forming part of a subterranean drilling system, may include at least one plate secured to an exterior of an elongate body. Electronics may be disposed between the plate and the body to be protected by the plate while still readily accessible. A dynamic element may be radially extendable from the plate to engage an inner wall of a borehole being drilled. If this radially-extendable element becomes worn or damaged from this engagement, the plate may be replaced. More expensive components of the drilling tool may be contained within the elongate body, rather than the plate, thus reducing replacement frequency. Additionally, plates including unique features may be employed at different times without altering the underlying elongate body.

A downhole drilling tool, forming part of a subterranean drilling system, may include at least one plate secured to an exterior of an elongate body. Electronics may be disposed between the plate and the body to be protected by the plate while still readily accessible. A dynamic element may be radially extendable from the plate to engage an inner wall of a borehole being drilled. If this radially-extendable element becomes worn or damaged from this engagement, the plate may be replaced. More expensive components of the drilling tool may be contained within the elongate body, rather than the plate, thus reducing replacement frequency. Additionally, plates including unique features may be employed at different times without altering the underlying elongate body.

A cutting element includes a body, a non-planar cutting face formed on a first end of the body, and an edge formed around a perimeter of the cutting face. The cutting face includes a central raised portion, and the edge has an edge angle defined between the cutting face and a side surface of the body. The edge angle varies around the perimeter of the cutting face and includes an acute edge angle defined by a portion of the cutting face extending downwardly from the edge to a depth from the cutting angle. The portion of the edge defining the acute edge angle may be directly adjacent: a side surface of the cutting element; a bevel of the cutting element; or a flat region at the perimeter of the cutting element or bevel.