Patent classifications
E21B10/567
Cutting elements comprising sensors, earth-boring tools having such sensors, and associated methods
A cutting element for an earth-boring tool includes a body having a longitudinal axis, a generally planar volume of hard material carried by the body, and a sensor affixed to the body. The sensor may be configured to sense at least one of stress and strain. An earth-boring tool includes a cutting element disposed at least partially within a pocket of a body. Methods of forming cutting elements comprise securing a generally planar volume of hard material to a body, attaching a sensor to the body, and configuring the sensor. Methods of forming earth-boring tools comprise forming a cutting element and securing the cutting element within a recess in a body of the earth-boring tool. Methods of forming wellbores comprise rotating an earth-boring tool comprising a cutting element and measuring at least one of stress and strain.
POLYCRYSTALLINE DIAMOND COMPACTS HAVING PARTING COMPOUND AND METHODS OF MAKING THE SAME
Polycrystalline diamond compacts having parting compound within the interstitial volumes are disclosed herein. In one embodiment, a polycrystalline diamond compact includes a polycrystalline diamond body having a plurality of diamond grains bonded together in diamond-to-diamond bonds, interstitial volumes positioned between the adjacent diamond grains, and a parting compound positioned in at least a portion of the interstitial volumes of the polycrystalline diamond body.
POLYCRYSTALLINE DIAMOND COMPACTS HAVING PARTING COMPOUND AND METHODS OF MAKING THE SAME
Polycrystalline diamond compacts having parting compound within the interstitial volumes are disclosed herein. In one embodiment, a polycrystalline diamond compact includes a polycrystalline diamond body having a plurality of diamond grains bonded together in diamond-to-diamond bonds, interstitial volumes positioned between the adjacent diamond grains, and a parting compound positioned in at least a portion of the interstitial volumes of the polycrystalline diamond body.
POLYCRYSTALLINE DIAMOND COMPACTS HAVING INTERSTITIAL DIAMOND GRAINS AND METHODS OF MAKING THE SAME
Polycrystalline diamond compacts having interstitial diamonds and methods of forming polycrystalline diamond compact shaving interstitial diamonds with a quench cycle are described herein. In one embodiment, a polycrystalline diamond compact includes a substrate and a polycrystalline diamond body attached to the substrate. The polycrystalline diamond body includes a plurality of inter-bonded diamond grains that are attached to one another in an interconnected network of diamond grains and interstitial pockets between the inter-bonded diamond grains, and a plurality of interstitial diamond grains that are positioned in the interstitial pockets. Each of the plurality of interstitial diamond grains are attached to a single diamond grain of the interconnected network of diamond grains or other interstitial diamond grains.
POLYCRYSTALLINE DIAMOND COMPACTS HAVING INTERSTITIAL DIAMOND GRAINS AND METHODS OF MAKING THE SAME
Polycrystalline diamond compacts having interstitial diamonds and methods of forming polycrystalline diamond compact shaving interstitial diamonds with a quench cycle are described herein. In one embodiment, a polycrystalline diamond compact includes a substrate and a polycrystalline diamond body attached to the substrate. The polycrystalline diamond body includes a plurality of inter-bonded diamond grains that are attached to one another in an interconnected network of diamond grains and interstitial pockets between the inter-bonded diamond grains, and a plurality of interstitial diamond grains that are positioned in the interstitial pockets. Each of the plurality of interstitial diamond grains are attached to a single diamond grain of the interconnected network of diamond grains or other interstitial diamond grains.
HYBRID ROLLER CONE AND JUNK MILL BIT
A hybrid bit for use in a wellbore includes: a body having a shank for connection to a drilling motor or drill pipe and a plurality of legs attached to the shank; and a plurality of cutting structures. The cutting structures include a roller cone mounted to a first one of the legs and a fixed mill mounted to a second one of the legs and including a pad dressed with a cermet material.
DRILLING MACHINE
A drilling machine for a wellbore is provided. The drilling machine may include a dynamic lateral pad that is movable between an extended and retracted position. In the extended position, the pad moves the drill bit in a direction for drilling. The drilling machine may include a dynamic lateral cutter that is movable between an extended and retracted position. In at least the extended position, the cutter engages the wellbore and removes formation. The drilling machine may include a monolithic or integral drill bit/drive shaft to reduce the distance between a positive displacement motor and a distal end of the monolithic or integral drill bit/drive shaft. The drilling machine may include separate cutting structures that have different rotational speeds and can further utilize the integral drill bit/drift shaft and/or a bent housing that generates an off-axis rotation which helps optimize the formation removal in the center area of the wellbore.
DRILLING MACHINE
A drilling machine for a wellbore is provided. The drilling machine may include a dynamic lateral pad that is movable between an extended and retracted position. In the extended position, the pad moves the drill bit in a direction for drilling. The drilling machine may include a dynamic lateral cutter that is movable between an extended and retracted position. In at least the extended position, the cutter engages the wellbore and removes formation. The drilling machine may include a monolithic or integral drill bit/drive shaft to reduce the distance between a positive displacement motor and a distal end of the monolithic or integral drill bit/drive shaft. The drilling machine may include separate cutting structures that have different rotational speeds and can further utilize the integral drill bit/drift shaft and/or a bent housing that generates an off-axis rotation which helps optimize the formation removal in the center area of the wellbore.
POLYCRYSTALLINE DIAMOND CUTTING ELEMENT HAVING IMPROVED CUTTING EFFICIENCY
A cutting element may include a body, a concave cutting face formed at a first end of the body, the cutting face including one or more cutting ridges adjacent a cutting tip that are raised above the concavity of the cutting face and having a length that is at least about 10% of a diameter of the cutting face. An edge is formed around a perimeter of the cutting face, and the edge has an edge angle defined between a tangent of the cutting face and a cylindrical side surface of the body, the edge angle being acute at the cutting tip and varying around the perimeter of the cutting face.
MULTI-CHAMFER CUTTING ELEMENTS HAVING A SHAPED CUTTING FACE AND EARTH-BORING TOOLS INCLUDING SUCH CUTTING ELEMENTS
A cutting element for an earth-boring tool includes a substrate and volume of superabrasive material positioned on the substrate. The volume of superabrasive material includes a cutting face having at least one recess extending into the volume of superabrasive material and/or at least one protrusion extending outward from the volume of superabrasive material. The volume of superabrasive material includes a first chamfer surface having a peripheral edge and a radially innermost edge. The peripheral edge of the first chamfer surface is located proximate a cutting edge of the volume of superabrasive material. A radial width of the first chamfer surface is between about 0.002 inch and about 0.045 inch. The volume of superabrasive material also includes a second chamfer surface having a peripheral edge and a radially innermost edge. The peripheral edge of the second chamfer surface is located adjacent the radially innermost edge of the first chamfer surface.