A drill bit device may include a cutter housing delimited by an outermost surface and various walls forming a socket. The drill bit device may include various main cutters disposed on an outermost surface of the cutter housing. The various main cutters may be configured to move in an outward direction upon receiving a predetermined pressure. The drill bit device may include various pre-charged cutters disposed immediately behind the various main cutters inside the cutter housing. The various pre-charged cutters may be configured to move in the outward direction upon receiving the predetermined pressure. The drill bit device may include a gate that connects the cutter housing to an internal groove that may be directly connected to a port switch that may allow release of the predetermined pressure through the internal groove and into the gate.

A drill bit device may include a cutter housing delimited by an outermost surface and various walls forming a socket. The drill bit device may include various main cutters disposed on an outermost surface of the cutter housing. The various main cutters may be configured to move in an outward direction upon receiving a predetermined pressure. The drill bit device may include various pre-charged cutters disposed immediately behind the various main cutters inside the cutter housing. The various pre-charged cutters may be configured to move in the outward direction upon receiving the predetermined pressure. The drill bit device may include a gate that connects the cutter housing to an internal groove that may be directly connected to a port switch that may allow release of the predetermined pressure through the internal groove and into the gate.

Rotary drill bits may include on or more cutting element assemblies which include a cutter and a mounting system. In one embodiment, the mounting system includes a housing, a first bearing component disposed within the housing, and a second bearing component associated with the cutting element. In certain embodiments, the bearing components may comprise a table of superhard material bonded with a substrate. In one or more embodiments, the bearing components may include bearing surfaces that are arcuate. For example, the bearing surfaces may be substantially spherical (a portion of a sphere). The bearing components may be arranged to act as a radial bearing as well as a thrust bearing for the cutting element, enabling the cutting element to rotate about a longitudinal axis of the cutter, relative to the housing, while also enabling the longitudinal axis of the cutter to be displaced (change angles) relative to the housing.

Rotary drill bits may include on or more cutting element assemblies which include a cutter and a mounting system. In one embodiment, the mounting system includes a housing, a first bearing component disposed within the housing, and a second bearing component associated with the cutting element. In certain embodiments, the bearing components may comprise a table of superhard material bonded with a substrate. In one or more embodiments, the bearing components may include bearing surfaces that are arcuate. For example, the bearing surfaces may be substantially spherical (a portion of a sphere). The bearing components may be arranged to act as a radial bearing as well as a thrust bearing for the cutting element, enabling the cutting element to rotate about a longitudinal axis of the cutter, relative to the housing, while also enabling the longitudinal axis of the cutter to be displaced (change angles) relative to the housing.

A cutting head includes a main body that is attachable to an ice drill shaft at a top side. The main body includes a bottom side that has a bottom peripheral surface. The cutting head includes at least one cutting edge that is disposed on the main body. The cutting edge is configured to perform a cutting operation at the bottom side of the main body. The cutting head includes a cutting rate control pad that is disposed on the bottom side of the main body. The cutting rate control pad extends away from the bottom peripheral surface.

A cutting head includes a main body that is attachable to an ice drill shaft at a top side. The main body includes a bottom side that has a bottom peripheral surface. The cutting head includes at least one cutting edge that is disposed on the main body. The cutting edge is configured to perform a cutting operation at the bottom side of the main body. The cutting head includes a cutting rate control pad that is disposed on the bottom side of the main body. The cutting rate control pad extends away from the bottom peripheral surface.

A cutting element includes a table coupled to a substrate at an interface. The table includes a working surface opposite the interface and defined by a perimeter, a table thickness measured between the interface and the working surface, and a torque transmittable depression formed in the working surface of the table a distance away from the perimeter. The torque transmittable depression extends a depth into the table and has a cross-sectional profile with a torque transmittable shape. The depth of the depression may be greater than the thickness of the table, or an optional sensor may be placed in the depression.

A rotary drill bit is disclosed. The rotary drill bit may include a bit body, a cutting pocket defined in the bit body, and a cutting element rotatably coupled to the bit body. The cutting element may be positioned at least partially within the cutting pocket. The rotary drill bit may also include a rotation-inducing member adjacent to the cutting element for inducing rotation of the cutting element relative to the cutting pocket. The rotation-inducing member may include a resilient member or a vibrational member. The rotary drill bit may also include protrusions extending from an interior of the cutting pocket adjacent to an outer diameter of the cutting element. A method of drilling a formation is also disclosed.

A rotary drill bit is disclosed. The rotary drill bit may include a bit body, a cutting pocket defined in the bit body, and a cutting element rotatably coupled to the bit body. The cutting element may be positioned at least partially within the cutting pocket. The rotary drill bit may also include a rotation-inducing member adjacent to the cutting element for inducing rotation of the cutting element relative to the cutting pocket. The rotation-inducing member may include a resilient member or a vibrational member. The rotary drill bit may also include protrusions extending from an interior of the cutting pocket adjacent to an outer diameter of the cutting element. A method of drilling a formation is also disclosed.

A layer of matrix powder is deposited within a mold opening. A layer of super-abrasive particles is then deposited over the matrix powder layer. The super-abrasive particles have a non-random distribution, such as being positioned at locations set by a regular and repeating distribution pattern. A layer of matrix powder is then deposited over the super-abrasive particles. The particle and matrix powder layer deposition process steps are repeated to produce a cell having alternating layers of matrix powder and non-randomly distributed super-abrasive particles. The cell is then fused, for example using an infiltration, hot isostatic pressing or sintering process, to produce an impregnated structure. A working surface of the impregnated structure that is oriented non-parallel (and, in particular, perpendicular) to the super-abrasive particle layers is used as an abrading surface for a tool.