A drill head assembly may include a sonde housing and a drill bit. Two or more alignment posts protruding from the steering face of the sonde housing may mate with holes on the underside of a Horizontal Directional Drilling (HDD) drill bit and are used to align the drill bit and transfer much of the forces from the drill bit to the sonde housing. The alignment posts reduce the load on the drill bit mounting bolts and help prevent these bolts from breaking while drilling in difficult ground conditions.

A drill head assembly may include a sonde housing and a drill bit. Two or more alignment posts protruding from the steering face of the sonde housing may mate with holes on the underside of a Horizontal Directional Drilling (HDD) drill bit and are used to align the drill bit and transfer much of the forces from the drill bit to the sonde housing. The alignment posts reduce the load on the drill bit mounting bolts and help prevent these bolts from breaking while drilling in difficult ground conditions.

A riser extending from a floating rig has a riser manifold. A rig manifold can be manipulated by an arm to couple in an automated manner to the riser manifold when running the riser from the rig. The riser and rig manifolds have mechanical connectors that mechanically connect them. Additionally, the manifolds have flow couplings mating together for conducting flow in at least one flow connection, and the manifolds control couplings mating together for conducting control in at least one flow connection. At least one of the manifolds has at least one valve controllable with the at least one control connection and configured to control fluid communication for the at least one flow connection between at least one rig flow line and an internal passage of the riser.

A riser extending from a floating rig has a riser manifold. A rig manifold can be manipulated by an arm to couple in an automated manner to the riser manifold when running the riser from the rig. The riser and rig manifolds have mechanical connectors that mechanically connect them. Additionally, the manifolds have flow couplings mating together for conducting flow in at least one flow connection, and the manifolds control couplings mating together for conducting control in at least one flow connection. At least one of the manifolds has at least one valve controllable with the at least one control connection and configured to control fluid communication for the at least one flow connection between at least one rig flow line and an internal passage of the riser.

A drive shaft assembly for a downhole drilling motor includes a drive shaft having a first end portion engaging a first housing and a second end portion engaging a second housing. The first end portion and the first housing form the first constant velocity joint and the second end portion and the second housing form the second constant velocity joint of the drive shaft assembly. Each end portion including a base surface having a pair of prongs extending away from the base surface and a cylindrical side wall having a plurality of ball bearings held in a plurality of circumferentially spaced pockets. Each housing includes a cavity to retain respective end portions of the drive shaft. An inner side wall of each housing includes a plurality of cylindrical grooves to receive the plurality of ball bearings to transfer torque. An internal wall of the housing includes a first chamber and a second chamber to receive and retain the first prong and the second prong to transfer torque and thrust loads between the shaft and the housings.

A downhole assembly that includes tubulars rotationally coupled to one another. An interface is between adjacent tubulars that makes up at least a portion of the rotational coupling. Certain surfaces of adjacent tubulars come into contact with one another when adjacent tubulars are rotationally coupled; and which are defined as contact surfaces. Each contact surface is profiled with facets that are complementary to facets on a corresponding contact surface of an adjacent tubular. The profiling of the contact surfaces is such that when a contact surface is brought together with a corresponding contact surface; facets on the contact surface abut facets on the corresponding contact surface along planes that are oblique or parallel with an axis of the tubular. At least some of a rotational torque transmitted between adjacent tubulars occurs across the abutting facets.

A downhole assembly that includes tubulars rotationally coupled to one another. An interface is between adjacent tubulars that makes up at least a portion of the rotational coupling. Certain surfaces of adjacent tubulars come into contact with one another when adjacent tubulars are rotationally coupled; and which are defined as contact surfaces. Each contact surface is profiled with facets that are complementary to facets on a corresponding contact surface of an adjacent tubular. The profiling of the contact surfaces is such that when a contact surface is brought together with a corresponding contact surface; facets on the contact surface abut facets on the corresponding contact surface along planes that are oblique or parallel with an axis of the tubular. At least some of a rotational torque transmitted between adjacent tubulars occurs across the abutting facets.

A shear coupling includes a first half, a second half, and a shear pin connected therebetween. The connections between the shear pin and the first half and the second half substantially isolate the shear pin from torsional, bending, and compression forces experienced by the first half or the second half. The connections between the shear pin and the first half and the second half transfer tension forces experienced by the first half and the second half to the shear pin from. A tension force above a predetermined threshold causes the shear pin to separate into two pieces that remain connected to the first and second halves.

A shear coupling includes a first half, a second half, and a shear pin connected therebetween. The connections between the shear pin and the first half and the second half substantially isolate the shear pin from torsional, bending, and compression forces experienced by the first half or the second half. The connections between the shear pin and the first half and the second half transfer tension forces experienced by the first half and the second half to the shear pin from. A tension force above a predetermined threshold causes the shear pin to separate into two pieces that remain connected to the first and second halves.

A drill pipe joint includes an annular groove formed within its loadable primary or secondary shoulders. The groove may be formed in both shoulders. The groove may have parallel or non-parallel side walls and an undulating bottom wall. One or more of the respective walls may be deformed by peening that may increase the surface hardness of the respective walls. The hardened region may extend a distance from the deformed wall surfaces. An annular wired channel may be disposed within the groove. The channel may comprise a magnetically conductive electrically insulating material enclosing a wire coil on three sides and partially enclosing a top side of the channel. One end of the wire coil may be attached to a backstop that may be grounded to the walls of the groove. The other end of the wire coil may pass through an opening in the channel exiting the shoulder.