A method includes generating a model for predicting a remaining service life of a gripping member of a torque wrench based in part on a number of connections of one or more types of tubulars that are made or broken using the torque wrench before slippage of the torque wrench occurs, counting a first number of connections of a first type of tubular that are made using the torque wrench, predicting, using the model, the remaining service life of the gripping member of the torque wrench based in part on the first number of connections of the first type of tubular that were made using the torque wrench, and performing maintenance on the torque wrench based on the remaining service life of the gripping member of the torque wrench that is predicted, before slippage of the torque wrench occurs.

Torque tool (200) configured for making up and breaking out joints (1a, 1b) in a riser (100), the tool (200) comprising: a tool body (3) and a tool head (4), the tool head (4) having a socket (4′) configured to receive a head (14) of a bolt (2) and apply a torque on the bolt (2), a torque sensor (20) operable to measure the torque applied on the bolt (2), and a pre-tension sensor (21) operable to measure a pre-tension in the longitudinal extension of the bolt (2) when the bolt (2) is received in the tool head (4). There is also provided a method for pre-tensioning bolted riser joints (1a, 1b) comprising a plurality of bolts (2), a method of managing a plurality of bolts (2) for riser joints (1a, 1b), a method of managing a plurality of bolts (2) for riser joints (1a, 1b), and a riser connector (101).

The present disclosure generally relates to a method for making up a tubular joint. The method includes rotating a first tubular relative to a second tubular to engage the first and second tubulars while measuring a torque between the first and second tubulars, calculating a set point of a relative rotational speed between the first and second tubulars using the measured torque, and using the calculated set point with a closed-loop controller to control the relative rotational speed between the first and second tubulars.

A system for measuring drilling and completion operational parameters in a tubular handling system is provided. The system includes a sensor sub connected below a top drive of the tubular handling system; one or more sensors within the sensor sub, for measuring, in the form of electrical signals, operational parameters; one or more low-power integrated circuits within the sensor sub, for receiving electrical signals from the sensors and digitizing the signals; two or more radio frequency (RF) transmitters located in the sensor sub, for transmitting the digitized signals; one or more commercially available lithium batteries within the sensor sub and remote receiver hub located remote from the tubular handling system and including a remote antenna for receiving the digitized signals from the two or more RF transmitters; one or more processing units for processing received digitized signals into engineering units for each of the operational parameters; and an input/output data connection for communicating operational parameters to an operator.

A drill pipe speed sensor includes a roller head assembly including an incremental encoder, a roller to contact a drill pipe, and first and second rotating members. The first rotating member is coupled to the roller, the second rotating member is coupled to the incremental encoder, and the first rotating member is coupled to the second rotating member. The sensor also includes a pivot assembly having mounting plates, pivotal arms, first and second mounting members, and a biasing member. The first and second mounting members extend between the mounting plates, which are parallel to each other. The biasing member contacts the mounting members and extends between the mounting members, and the biasing member is parallel to the mounting plates. The pivotal arms extend from the mounting plates to the roller head assembly and pivot relative to the mounting plates, and the first mounting member is coupled to two pivotal arms.

Torque tool (200) configured for making up and breaking out joints (1a, 1b) in a riser (100), the tool (200) comprising: a tool body (3) and a tool head (4), the tool head (4) having a socket (4′) configured to receive a head (14) of a bolt (2) and apply a torque on the bolt (2), a torque sensor (20) operable to measure the torque applied on the bolt (2), and a pre-tension sensor (21) operable to measure a pre-tension in the longitudinal extension of the bolt (2) when the bolt (2) is received in the tool head (4). There is also provided a method for pre-tensioning bolted riser joints (1a, 1b) comprising a plurality of bolts (2), a method of managing a plurality of bolts (2) for riser joints (1a, 1b), a method of managing a plurality of bolts (2) for riser joints (1a, 1b), and a riser connector (101).

The present disclosure relates to subterranean drilling, and more particularly to tools, systems, and methods used to measure torque applied by subterranean drilling machines, such as iron roughnecks, during the make-up and break out of drill pipe connections. Articles, systems, and methods herein relate to embodiments of a torque measuring tool including: a torque shaft; a torque sleeve; an upper torque arm; a lower torque arm; and a force sensor; wherein the torque shaft is disposed in the torque sleeve; wherein the upper torque arm is coupled to the torque sleeve; wherein the lower torque arm is coupled to the torque shaft; and wherein the force sensor is coupled to and disposed between the upper torque arm and the lower torque arm.

Embodiments of the present disclosure relate to apparatus and methods for making up and evaluating tubular threaded connections. A tong assembly may be used for making up threaded connections. A threaded connection may be made up automatically by controlling the rotation speed of the tong assembly according to measurements of torque, turns, and/or time. After a threaded connection is made up, measurements of time, torque, and/or turns may be corrected based on operating parameters. The corrected measurements may be evaluated for indications of failure, such as discontinuity, torque spikes, and torque drops. The threaded connection is then accepted or rejected based on the evaluation.

A downhole torque limiter. The downhole torque limiter may include a tubular housing; a pipe positioned within the tubular housing, the pipe transitioning from a larger inside diameter (ID.sub.L) to a smaller inside diameter (ID.sub.S), thereby forming a venturi profile having a first pressure zone (Z.sub.1) and a second pressure zone (Z.sub.2); a tubular valve plate radially positioned between the tubular housing and the pipe and rotationally fixed with the pipe; a lower sub rotationally fixed relative to the tubular housing and rotationally coupled to the tubular valve plate via a clutch mechanism; and a valve assembly positioned within a longitudinal opening extending along at least a portion of a sidewall of the tubular valve plate, the valve assembly configured to be activated by a pressure drop created by fluid flowing through the venturi profile.

A system for measuring drilling and completion operational parameters in a tubular handling system is provided. The system includes a sensor sub connected below a top drive of the tubular handling system; one or more sensors within the sensor sub, for measuring, in the form of electrical signals, operational parameters; one or more low-power integrated circuits within the sensor sub, for receiving electrical signals from the sensors and digitizing the signals; two or more radio frequency (RF) transmitters located in the sensor sub, for transmitting the digitized signals; one or more commercially available lithium batteries within the sensor sub and remote receiver hub located remote from the tubular handling system and including a remote antenna for receiving the digitized signals from the two or more RF transmitters; one or more processing units for processing received digitized signals into engineering units for each of the operational parameters; and an input/output data connection for communicating operational parameters to an operator.