A system and method of controlling and monitoring a cementing process injecting a cement slurry down a well that causes a return of a drilling fluid includes a first and second flowmeters disposed in the primary return conduit configured to generate a flow rate measurements of the returned drilling fluid, a first control valve receiving control signals from a microprocessor to regulate conducting the returned drilling fluid to a reservoir, a choke valve disposed downstream from the first and second flowmeters receiving control signals from a microprocessor to regulate diverting the returned drilling fluid in the primary return conduit in response to a detection of the presence of gas in the returned drilling fluid, and a mud-gas separator disposed in the primary return conduit configured to receive the diverted drilling fluid and separate the diverted drilling fluid into a mud component for return to the reservoir and a gas component for controlled burn off.

The present invention is directed to a drilling fluid reclaimer. The reclaimer has at least one adjustable screen assembly for providing a leveling filter for reclaimed drill fluid. Used drill fluid is placed at the screen assembly at the front the of the screen assembly. The at least one screen is vibrated to separate large particulate matter from liquid drilling fluid. A second screen is provided for additional filtering. Large particulate matter is expelled by a chute at the back of the screen assembly. Drilling fluid passing through the screen is “reclaimed” for use with a drilling system.

Various apparatus or methods are arranged to determine a first isotope ratio of an effluent drilling fluid, wherein the effluent drilling fluid is a drilling fluid after the drilling fluid has interacted with a plasma discharge produced via one or more electrodes of a drill bit of a pulsed power drill string disposed in a borehole. A second isotope ratio is estimated based on the first isotope ratio and a downhole reaction generated by the plasma discharge.

A process for producing a base oil composition particularly adapted for use in oil-base drilling mud compositions. The process includes contacting drilling waste containing an oil-base mud phase with a solvent to produce a mixture of liquids and solids, separating the two phases, partially evaporating the liquids phase to produce an oil base composition substantially lacking low molecular weight carbon chain compounds and also lacking significant concentrations of benzene, toluene, xylene, and/or ethyl benzene, and having increased closed-cup flashpoint when compared to the oil-base mud phase in the drilling waste. The resulting base oil has enhanced health and safety characteristics for workers interacting with and otherwise exposed to the oil base composition during transporting, conditioning or using such compositions. The base oil produced and drilling methods using the recovered and recycled mud are also described.

A separator system and method may provide a four-way separator that may separate a material and remove a hazardous material. The hazardous material may include gas and sand that may he removed by the four-way separator. The separator system and method may further provide a main unit that may include three chambers or recirculation hoppers, an auger sand extractor, and a strap tank. The separator system and method may provide a faster rig-up time and may be exclusively driven by hydraulics.

An evaporative cooler for cooling drilling fluid includes a flow pipe having an inner surface in contact with drilling fluid and an outer surface in contact with an evaporative medium. The flow pipe has a serpentine configuration within a transportation frame. A system for cooling a drilling fluid includes a mud circulation system connecting the drilling fluid between a well and a surface where an evaporative cooler is coupled to the mud circulation system and has a serpentine flow pipe in a transportation frame. A method includes pumping heated drilling fluid from a wellbore to an evaporative cooling system, with an evaporative cooler to cool the heated drilling fluid, and sending the cooled drilling fluid back to the wellbore. Another method includes using an intermediate cooler, wherein the intermediate cooler comprises a heat exchanger and an intermediate fluid.

An example method for determining downhole conditions in a subterranean formation during a drilling operation may include introducing non-formation gas into a flow of drilling fluid through a fluid conduit in fluid communication with a drill string disposed within a borehole in the subterranean operation. The non-formation gas may be received from the flow of drilling fluid through a return line in fluid communication with the borehole. A downhole condition may be determined based, at least in part, on the received non-formation gas.

A negative pressure shale shaker integrated with negative pressure generation and gas-liquid separation includes a base, a liquid inlet buffer tank, a screen frame assembly, a support frame, a vacuum hose, a damping spring, a screen frame inclination angle adjustment device, a drainage hose, a negative pressure automatic drainage device, a vacuum pan, a three-way pipe, a liquid mist separator, a connecting pipe, a vacuum pressure limiting valve, a silencer and a negative pressure fan. A drilling fluid containing cuttings, after entering the screen with a negative pressure thereunder, rapidly passes through the screen along with air into a vacuum chamber. The air in the vacuum chamber is directly drawn away through holes formed on the side plates of the screen frame by the negative pressure fan.

A drilling system for drilling a borehole. The drilling system includes a drilling fluid pump operable to circulate fluid through the borehole and a fluid analysis system to analyze returned fluid from the borehole. The fluid analysis system includes a sensor system, a recirculation system, and a control system in electronic communication with the drilling fluid pump and the recirculation system. The sensor system is operable to measure one or more properties of the returned fluid. The recirculation system includes a pump and controllable valves and is operable to control flow of the returned fluid through the fluid analysis system.

Systems and methods for extracting and analyzing formation fluids from solids circulated out of a subterranean formation are provided. In one embodiment, the methods comprise: providing a sample of formation solids that have been separated from a fluid circulated in at least a portion of a well bore penetrating a portion of a subterranean formation at a well site; performing a solvent extraction on the sample of formation solids using one or more solvents at an elevated pressure at the well site, wherein at least a portion of one or more formation fluids residing in the formation solids is extracted into the one or more solvents to produce an extracted fluid; and analyzing the extracted fluid at the well site to determine the composition of the extracted fluid.