A multi-blender system for blending liquid and solid particulates together to prepare a fracturing fluid, the blender system can include a plurality of independently operable blender units each having components that can operate with either blender unit. Each component may be a modular blender component mounted to respective independent frames. The independent frames are configured to be independently removable, replaceable and movable to multiple positions in the blender system. In some aspects the multi-blender system can operate at different sand concentrations, instantaneously adjust flow rate to one or more of the components in either blender unit, provide control redundancy, and may continue to operate despite a failure of one of the major components.

A technique for reducing harmonic vibration in a multiplex multi-pump system. The technique includes establishing a lower bound of system specific vibration-related information such as via pressure variation or other vibration indicator. Establishing the lower bound may be achieved through simulation with the system or through an initial sampling period of pump operation. During this time, random perturbations through a subset of the pumps may be utilized to disrupt timing or phase of the subset. Thus, system vibration may randomly increase or decrease upon each perturbation. Regardless, with a sufficient number of sampled perturbations, the lower bound may be established. Therefore, actual controlled system operations may proceed, again employing random perturbations until operation of the system close to the known lower bound is substantially attained.

A ball launcher for launching a plurality of balls into a well, including an endless conveyor belt, the conveyor belt forming a plurality of ball retainers, each operable to contain one of the plurality of balls, a drive motor for selectively driving the conveyor belt, and a brake for braking the conveyor belt.

A gate valve and a seat for a gate valve having a valve body, which may be used for hydrocarbon well fracturing operations with a fracturing fluid, or “frac fluid”, includes a seat pocket for receipt of the seat, which seat may include a tubular member having a seat end face, the seat end face includes two annular seals disposed in seat grooves, at least one of which is a half-dovetail groove.

The present invention provides a method and system for providing on-site electrical power to a fracturing operation, and an electrically powered fracturing system. Natural gas can be used to drive a turbine generator in the production of electrical power. A scalable, electrically powered fracturing fleet is provided to pump fluids for the fracturing operation, obviating the need for a constant supply of diesel fuel to the site and reducing the site footprint and infrastructure required for the fracturing operation, when compared with conventional systems.

A dust filtration unit for a frac sand storage bin and a method for using the same is disclosed. The dust filtration unit includes an adapter base adapted for attachment to an opened inspection hatch on the sand storage bin, a diffuser manifold attached to the adapter base, and a top plate of the diffuser manifold defining a plurality of filter bag orifices. Each of a plurality of filter bags is releasably attached to one of the plurality of filter bag orifices. In a non-limiting embodiment, the dust filtration unit further includes a hinge between the adapter base and the diffuser manifold, wherein the hinge rotatably attaches the adapter base to the diffuser manifold.

A system includes a pressure exchanger configured to exchange pressure between a first fluid and a second fluid. The system further includes a shaft at least partially disposed within the pressure exchanger. The system further includes an electric motor coupled to the shaft. The electric motor is configured to control fluid flow in the pressure exchanger. A controller is configured to receive sensor data from one or more sensors associated with the pressure exchanger and vary proportions of the first fluid and the second fluid entering the pressure exchanger to reduce mixing of the first fluid and the second fluid in the pressure exchanger.

A closure element for a fluid end assembly that has two or more recessed grooves formed in its outer surface. The grooves are axially offset. A seal is placed in one and only one of the grooves. As wear occurs, the seal is relocated to one of the other grooves. Instead of a series of axially offset grooves in a single closure element, a kit may be formed from two or more otherwise identical closure elements, each with a single recessed groove at a different axial position. Another closure element has a series of ledge-like surfaces defining spaces within which a seal may be received. One outer surface surrounds one or more of the other surfaces. A seal is placed in one and only one of the spaces. As wear occurs, the seal is relocated to one of the other spaces.

Coating compositions for coating fluid handling components, and related methods, may include in some aspects a coating composition having a trifunctional silane, a silanol, and a filler. The coating composition may be applied to a surface of a fluid handling component that is configured to be exposed to a fluid. The coating composition may be applied to at least partially cover or coat the surface. The coating composition may be configured to chemically bond with a cured primer composition that includes an epoxy.

A methods and system to operate hydraulic fracturing units may include utilizing hydraulic fracturing unit profiles. The system may include hydraulic fracturing units may include various components. The components may include an engine and associated local controller and sensors, a transmission connected to the engine, transmission sensors, and a pump connected to the transmission and powered by the engine via the transmission and associated local controller and sensors. A supervisory controller may control the hydraulic fracturing units. The supervisory controller may be in communication with components of each hydraulic fracturing unit. The supervisory controller may include instructions to, for each hydraulic fracturing units, obtain hydraulic fracturing unit parameters, determine a hydraulic fracturing unit health assessment, and build a hydraulic unit profile including the health assessment and parameters. The supervisory controller may, based on the health assessment, determine the hydraulic fracturing unit's capability to be operated at a maximum power output.