A conduit segment casting mold system includes at least one inner mold; at least one outer mold configured as at least two outer mold sections of opposed shapes that define a cavity between the at least two outer mold sections that is sized to at least partially enclose the at least one inner mold, each of the at least two outer mold sections including a respective mating surface, each of the at least two outer mold sections including at least one hole sized to receive a cable, and the at least one hole of a particular one of the at least two outer mold sections is aligned with the at least one hole of another particular one of the at least two outer mold sections when the mating surfaces of the particular one and the another particular one of the at least two outer mold sections are mated; and a mold base.

A conduit segment casting mold system includes at least one inner mold; at least one outer mold configured as at least two outer mold sections of opposed shapes that define a cavity between the at least two outer mold sections that is sized to at least partially enclose the at least one inner mold, each of the at least two outer mold sections including a respective mating surface, each of the at least two outer mold sections including at least one hole sized to receive a cable, and the at least one hole of a particular one of the at least two outer mold sections is aligned with the at least one hole of another particular one of the at least two outer mold sections when the mating surfaces of the particular one and the another particular one of the at least two outer mold sections are mated; and a mold base.

The present invention discloses a centrifugal intelligent construction device for excavating concrete structure: a push-type excavation equipment, excavating rocks and soil, and collecting crushed stones, sand, soil, and water; a centrifugal screening equipment, performing centrifugal screening and classification collection on the collected crushed stones, sand, soil, and water; the intelligent batching equipment, which matches the classified crushed stones, sand, soil, and water according to their quality and fineness, adding cementitious materials, auxiliary materials, additives, and activators, and mixing them to obtain a mixed wet material; a centrifugal printing equipment, pumping and extruding the mixed wet materials, and using a centrifugal rotating outer cylinder to print and compact them into dense shape; an intelligent reinforcement equipment, integrating reinforcements between the layers of printed concrete strips by using the wall mounted laying, positioning and inserting reinforcements inside the printed concrete strips during the centrifugal printing process to form an integrated reinforced concrete structure. The device can achieve the additive and intelligent construction of closed concrete structures in underground, underwater, and extreme construction environments, solving the technical dilemma of insufficient engineering application scope of open additive manufacturing technology.

Method for producing a construction element, in particular a tunnel element, from a curing material, such as concrete, in a mold, said construction element being provided with a watertight seal on at least one side thereof, wherein a gasket is used comprising a deforming body which is produced from a yielding material, such as rubber. According to the invention a base is produced from a relatively strong material, which base may or may not be detachable from the deforming body. Said base with or without said deforming body is placed against an inner side of the mold, said curing material is cast in the mold, and said curing material is cured to form said construction element with said watertight seal.

Concrete is formed by providing a wet layer of a first concrete 4, applying a second wet layer 6 of concrete on the first layer 4 of wet concrete and setting the layers 4 and 6 to provide a composite concrete structure, wherein at least one of the layers comprises, AACM (Alkali-Activated Cementitious Material). An ionic bond 2 is formed between the two layers. The AACM layer may comprise a reinforcement structure and cathodic protection.

Method for producing a construction element, in particular a tunnel element, from a curing material, such as concrete, in a mould, said construction element being provided with a watertight seal on at least one side thereof, wherein a gasket is used comprising a deforming body which is produced from a yielding material, such as rubber. According to the invention a base is produced from a relatively strong material, which base may or may not be detachable from the deforming body. Said base with or without said deforming body is placed against an inner side of the mould, said curing material is cast in the mould, and said curing material is cured to form said construction element with said watertight seal.