A method of using a flowable binder for construction or repair comprises providing a binder mixture including an alkali metal silicate, fly ash, slag, and added water, where a total water-to-solids mass ratio of the binder mixture is in a range from about 0.2 to 0.5. The binder mixture is mixed together with inert particles to form a flowable mortar. The flowable mortar is distributed over a bed of coarse aggregate, and the mortar seeps into interstices of the coarse aggregate. Upon curing, a composite comprising reinforcement material embedded in a cured binder is formed.

The present disclosure provides various aspects for mobile and automated processing utilizing additive manufacturing and the methods for their utilization. In some examples, discrete material formats for use in an Additive Manufacturing Array are disclosed. Methods of using the additive manufacturing robot, discrete materials, and the roadways produced with the additive manufacturing robot are provided. A combined function Addibot, with Additive Manufacturing capabilities, cleaning capabilities, line painting capabilities and seal coating capabilities which may be used in concert with a camera equipped aerial drone for design and characterization function is described.

Embodiments of a dry mix for producing a concrete composition are provided. The dry mix includes aggregate, cement, and bed ash. The bed ash contains the combustion product of a fluidized bed coal combustion reaction. Additionally, embodiments of a method of preparing the dry mix and embodiments of a method of preparing a concrete composition are provided. The dry mix is also suitable for repairing soil slips, and embodiments of a method of repairing a soil slip are also provided.

Patch and crack sealing devices, assemblies, and methods. In one embodiment, a device for surface repair includes an application arm having a torch heating element and an interconnect end adjacent the torch heating element. The device may include at least one applier. In particular embodiments the applier is an interchangeable applier removably coupled to the interconnect end. The result may be an improved device and method for applying/manipulating a polymer asphalt binder and construction aggregate composition at a proper application temperature.

A system for re-surfacing a pavement surface includes a mobile vehicle having a first longitudinal axis and a material delivery mechanism having a second longitudinal axis. The system also includes an actuation system coupled to the mobile vehicle and to the material delivery mechanism. The actuation system is configured to actuate the material delivery mechanism with respect to the mobile vehicle such that the first longitudinal axis is oriented obliquely with respect to the second longitudinal axis.

A system and method for applying a construction material is provided. The method may include mixing blast furnace slag material, geopolymer material, alkali-based powder, and sand at a batching and mixing device to generate a non-Portland cement-based material. The method may also include transporting the non-Portland cement-based material from the mixing device, through a conduit to a nozzle and combining the transported non-Portland cement-based material with liquid at the nozzle to generate a partially liquefied non-Portland cement-based material. The method may further include pneumatically applying the partially liquefied non-Portland cement-based material to a surface.

Methods and apparatus are disclosed for stamping concrete. In one aspect, a stamp includes a top surface having a three dimensional pattern similar to the three dimensional pattern on its bottom surface. When a portion of a first stamp overlaps a portion of a second stamp, at least a portion of the three dimensional pattern on the bottom surface of the first stamp engages with at least a portion of the three dimensional pattern on the top surface of the second. The engagement between the three dimensional designs or patterns locks or registers the first stamp to the second stamp. In some aspects, a handle of the first stamp engages with a slot in the second stamp. In some aspects, a magnet of the first stamp is attracted to a magnet of the second stamp.

A method of repairing a damaged portion of a roadway comprises cutting around the damaged portion using a circular saw blade to form cut lines that include overcut portions and angled intersections. Using a grinder, or some other tool, a user removes the overcut portions and angled intersections formed by the cut lines to form a smooth and contiguous edge around the damaged portion. The damaged portion is filled a repair material, such as a polymer resin.

A system for re-surfacing a pavement surface includes a mobile vehicle having a first longitudinal axis and a material delivery mechanism having a second longitudinal axis. The system also includes an actuation system coupled to the mobile vehicle and to the material delivery mechanism. The actuation system is configured to actuate the material delivery mechanism with respect to the mobile vehicle such that the first longitudinal axis is oriented obliquely with respect to the second longitudinal axis.

A drilling machine for boring holes in a slab having a hole formed therein includes a main frame to which a drill gang assembly is rotatably and telescopingly mounted. The drill gang assembly includes a drill support frame supporting a plurality of drills in parallel spaced alignment. The drill gang assembly is mounted on a mast which may be rotated three hundred and sixty degrees relative to the main frame about a vertical axis up to at least one hundred and eighty degrees. The mast slides laterally relative to the main frame and the wheels supporting the main frame telescope laterally so the wheels can be supported on an adjacent lane or shoulder when the drill gang assembly is supported over a hole extending the width of a lane of a road forming by the slab.