An erosion control roll comprises a porous outer casing having an interior, a fill material within the interior, wherein the fill material comprises a mineral wool. The erosion control roll is flexible and positionable where it can provide one or more of erosion control, sediment separation, water flow diversion, and a fire barrier.

A sediment capping system is adapted to create, and distribute, a homogenized mixture of capping material. Where distributing the capping material, the system is configured to militate against the capping material forming clumps of a size and weight that would disturb the sediment on a bottom of a body of water. This in turn militates against the sediment being disturbed, and a disturbing of pollutants and toxins into the water surrounding the sediment. The sediment capping system militates against the clumping of capping material through a vibrating spreader and baffle system, producing a sediment cap with a more consistent depth that will minimally disturb the sediment on the floor of the body of water where the sediment cap is being deposited.

An articulating mattress of blocks interconnected with tensiles seated therein, said blocks having opposing longitudinal and transverse sides and a top surface each of a smooth surface by contact with a mold surface during casting and a bottom surface having a rough surface by screeding the flowable casting material from an open side of a mold formwork. The mattress inverted with a rolling apparatus for installation with the rough surface in frictional contact on a ground surface for erosion control, said mattress rolling apparatus having base, front wheels, and steerable rear wheels, with a rolling mechanism for rolling the articulating mattress. An apparatus and a method of casting an articulable mattress with a rough bottom surface for erosion control are disclosed.

Disclosed herein is an eco-friendly, flexible rope net gabion (5) for facilitating scour protection. Said flexible rope net gabion is packed to the extent of 45% with rocks or boulders. The packing to the extent of 45% allows the flexible rope net gabion to be evenly position around the structure (100) to provide uniform anchorage.

In an exemplary embodiment, a system for making tied block mat with a border includes a mold having an array of mold cavities; and a hopper that receives a hardenable paste and is spaced from the mold to receive a sheet of mesh material therebetween, the hopper having an opening for depositing the hardenable paste into selected mold cavities, the hopper forming a filling zone with the mold wherein the hardenable paste flows through the opening into the selected mold cavities, and a blocked zone where the hardenable paste is prevented from entering other selected mold cavities of the mold; whereby the tied block mat is formed wherein the hardenable paste in the selected mold cavities becomes embedded in the sheet of mesh material in the filling zone, and a border is formed in the blocked zone where the hardenable paste is blocked from entering the other selected mold cavities.

A method to produce a revetment mat. The method comprises the following steps: (a) positioning a first side of a grid adjacent to a mold; (b) positioning a frame adjacent to the second side of the grid opposite the mold to form a plurality of block casting impressions, wherein each block casting impression contains a portion of the grid; (c) filling the plurality of block casting impressions with a composite fill; (d) curing the composite fill, embedding within it the grid, to form a revetment mat; and (e) removing the revetment mat form the mold and the frame.

A cementitious composite for in-situ hydration includes a first layer, a second layer, a cementitious mixture including cementitious material positioned between the first layer and the second layer, and a structure layer positioned between the first layer and the second layer. The cementitious mixture comprises a majority of a volume between the first layer and the second layer.

A scour prevention unit includes a bag body housing block objects in a bag material, and a cloth integrated with the bag body, wherein the cloth is housed in the bag material and is laid below the block objects, or is fixed below the bag body outside the bag body by fixing means.

In embodiments, a flexible mat forming system includes a rotating drum having a plurality of mold cavities; a hopper that receives a hardenable paste and deposits the hardenable paste into the mold cavities as the drum rotates relative to the hopper; and a sheet of mesh material that is fed between the hopper and the mold cavities facing the hopper. The hopper includes a plurality of side walls and a bottom panel having an opening, wherein the plurality of walls and the bottom panel define an interior chamber; and an auger rotatably mounted in the interior chamber and having a plurality of radially extending protrusions along a length thereof, the radially extending protrusions including angled surfaces to displace the material received in the interior chamber along a length of the interior chamber to fall through the opening into the mold cavities.

A sediment capping system is adapted to create, and distribute, a homogenized mixture of capping material. Where distributing the capping material, the system is configured to militate against the capping material forming clumps of a size and weight that would disturb the sediment on a bottom of a body of water. This in turn militates against the sediment being disturbed, and a disturbing of pollutants and toxins into the water surrounding the sediment. The sediment capping system militates against the clumping of capping material through a vibrating spreader and baffle system, producing a sediment cap with a more consistent depth that will minimally disturb the sediment on the floor of the body of water where the sediment cap is being deposited.