Modular building methods and systems using precision machined modular panels. Standard modular panels are used for constructing walls, floor, and roof, with transitions from wall to roof and wall to floor provided by special transition panels. The standard panels include a channel formed configured to receive a flange of a C-channel member. The present method progresses by installation of a foam panel (or stack or row of such panels), followed by installation of a C-channel member, with the flange of such member engaged in the panels, followed by installation of an adjacent row or stack of panels, before installation of the next, adjacent C-channel member. Such alternating placement of panels and frame members eliminates the need for a tape measure, the need for any independent frame for the building, and ensures the walls, floor, and roof are square and plumb, as the precision machined panels ensure these requirements are met.

A concrete block includes first, second, third, fourth, fifth, and sixth planar faces. The first and second faces are generally parallel, and the distance between the first and second faces define a thickness of the first block; the third and fourth faces are parallel to each other and perpendicular to the first and second faces; the fifth face is perpendicular to the first, second, third, and fourth faces; the sixth face: extends perpendicular to the third face; extends toward the fourth face and ends at a non-planar remainder section; is parallel to the fifth face; is contained in a plane that intersects a plane containing the third face; and a distance from the intersection to the remainder section is at least as long as the thickness of the first block; and the remainder section extends between the sixth face and the fourth face and has a shape such that when a second block of the same construction as the first block has its remainder section engaged against the remainder section of first block, the remainder sections of the first and second blocks mate.

A building element formed as a sandwich of outer panels (22) made from high strength thin-walled geopolymer concrete (GPC) and a high insulation core material (21) of high-density polystyrene providing thermal efficiency. The outer panels are offset from the core material to provide an edge interconnecting mechanism with adjacent elements and, furthermore, the core material (21) includes surface features/profile (26) that abut/mate with corresponding features in the adjacent core material. A building system utilising the element in block or panel form provides simple and fast construction, without the need of skilled labour. Furthermore, since the insulating core provides a locking and locating interconnection means between the elements this effectively results in a zero-loss system due to bridging. When combined with a compressive vertical tie bar system the outcome is a wall construction of exceptional strength and accuracy.

Devices, structures, and methods for designing, constructing, and fitting modular structural building blocks together into a unified structure. Modular blocks are rapidly fit together into finished assemblies. Finished assemblies include reinforcing elements aligned in a structurally sound pattern. The unified structure includes walls, provisions for corners, and provisions for door/window spaces. The unified structure optionally includes raised floors or lowered ceilings, offset from ordinary associated height, using blocks disposed side-by-side with intermediate supports. The unified structure optionally includes one or more curved structures, such as vaulted ceilings, rounded walls or silos, tunnels, or otherwise.

A retaining wall block having a false joint and a system of retaining wall blocks. The retaining wall block includes a body having a first textured surface and a second textured surface and a false joint dividing the first and second textured surface. The false joint can have a depth divided by the width greater than two inches. The false joint can have an interior angle of less than ten degrees. The system includes a plurality of retaining wall blocks and a first course of retaining wall blocks engaged with a second course of retaining wall blocks below. Each block in the system comprising a front face having a first textured surface and a second textured surface and a false joint dividing the first and second textured surface. The false joint can extend a predetermined depth of a third surface.

A set of interlocking blocks consists a plurality of first blocks and a plurality of second blocks capable of forming kinematic interlock. Each of the first blocks and second blocks comprise at least one male joint and female joint for mating with its counterpart. The motion of the first blocks and second blocks are constrained by joints. Subsequent first blocks and/or second blocks reinforce and immobilize prior first blocks and/or second blocks. Assembly of an interlock structure consisting the set of interlocking blocks may be performed via translation motions.

A retaining wall block having a false joint and a system of retaining wall blocks. The retaining wall block includes a body having a first textured surface and a second textured surface and a false joint dividing the first and second textured surface. The false joint can have a depth divided by the width greater than two inches. The false joint can have an interior angle of less than ten degrees. The system includes a plurality of retaining wall blocks and a first course of retaining wall blocks engaged with a second course of retaining wall blocks below. Each block in the system comprising a front face having a first textured surface and a second textured surface and a false joint dividing the first and second textured surface. The false joint can extend a predetermined depth of a third surface.

A system of retaining wall blocks, a method of assembling a retaining wall block assembly, and a mold for manufacturing retaining wall blocks having adjustable engagement configurations.

The disclosed technology includes a polyurethane foam block including a base having a plurality of recesses and a top surface having a plurality of connective components protruding outward from the top surface where each connective component of the plurality of connective components can align with a recess of the plurality of recesses. The polyurethane foam block can include a plurality of walls extending upward from the base and defining an interior. The polyurethane foam block can include a plurality of partitions extending from the base to the top surface to divide the block into a plurality of cavities, each cavity traversing a height of the block.

The invention relates to a construction block (2) made of inert material, such as concrete, comprising two opposite main faces (4, 6), an upper face (8), a lower face (10), and two opposite lateral faces (12, 14), the upper and lower faces (8, 10) and the lateral faces (12, 14) having, respectively, complementary reliefs that are able to interlock when several of the blocks are juxtaposed. The relief of the upper face (8) comprises two tenons (16) extending in parallel and at a distance from the two main faces (4, 6), respectively, and the relief of the lower face (10) comprises two corresponding slots (16′) extending in parallel and at a distance from the two main faces (4, 6), respectively.