Patent classifications
E04B2/48
PREFABRICATED WALL PANEL
A new prefabricated wall panel is the basic unit of a new, more efficient and stronger wall system. The wall panel is manufactured from a plurality of foam sections sized to leave vertical and horizontal voids into which concrete is later poured, each foam section having an inner and outer surface and two sides; and a plurality of fastening strips. The fastening strips are longitudinal metal strips being situated between the sides of two foam sections. Each fastening strip has two longitudinal fastening strips projecting perpendicularly to the longitudinal fastening strip and the fastening strips being adjacent to the outer surface of the two foam sections. The fastening strip also has a plurality of clearance holes in the longitudinal fastening strip, a plurality of embed tabs projecting from the edge opposite the fastening strips, each embed tab having at least one hole, and between each pair of embed tabs, a foam tab to hold the two inner sides of the foam sections in place and partially separate the foam sections from the concrete to be poured into a form.
LAMINATED AIR CIRCULATION BOARD
A laminated board is secured to the inner wall of a cavity wall construction to establish a defined spacing between the inner and outer walls and prevent excess mortar from bridging to the inner wall. The laminated board has a series of spaced sockets into which fasteners may project into the face of the inner wall or framing thereof to secure the outer wall. The board is installed prior to the construction of the outer wall and establishes a minimum spacing or gap between the walls based upon the thickness of the board. The outer wall is constructed immediately adjacent to the outer face of the laminated board. The board is impervious and eliminates bridging by the mortar, eliminates transfer of bulk water from the exterior finish to the inner wall and provides an air conduit to exhaust even the minimal amounts of vapor that will occur in the cavity.
Insulated Wall System
A new prefabricated wall panel is the basic unit of a new, more efficient and stronger wall system. The wall panel is manufactured from a plurality of foam sections sized to leave vertical and horizontal voids into which concrete is later poured, each foam section having an inner and outer surface and two sides; and a plurality of fastening strips. The fastening strips are longitudinal metal strips being situated between the sides of two foam sections. Each fastening strip has two longitudinal fastening strips projecting perpendicularly to the longitudinal fastening strip and the fastening strips being adjacent to the outer surface of the two foam sections. The fastening strip also has a plurality of clearance holes in the longitudinal fastening strip, a plurality of embed tabs projecting from the edge opposite the fastening strips, each embed tab having at least one hole, and between each pair of embed tabs, a foam tab to hold the two inner sides of the foam sections in place and partially separate the foam sections from the concrete to be poured into a form.
Insulated Wall System
A new prefabricated wall panel is the basic unit of a new, more efficient and stronger wall system. The wall panel is manufactured from a plurality of foam sections sized to leave vertical and horizontal voids into which concrete is later poured, each foam section having an inner and outer surface and two sides; and a plurality of fastening strips. The fastening strips are longitudinal metal strips being situated between the sides of two foam sections. Each fastening strip has two longitudinal fastening strips projecting perpendicularly to the longitudinal fastening strip and the fastening strips being adjacent to the outer surface of the two foam sections. The fastening strip also has a plurality of clearance holes in the longitudinal fastening strip, a plurality of embed tabs projecting from the edge opposite the fastening strips, each embed tab having at least one hole, and between each pair of embed tabs, a foam tab to hold the two inner sides of the foam sections in place and partially separate the foam sections from the concrete to be poured into a form.
MODULAR BUILDING SYSTEM WITH ADHESIVE-JOINED SPLINE CONNECTIONS BETWEEN WALL SECTIONS
A modular building system is provided which includes modular wall sections. Each wall section has a concrete support column reinforced within by metal rods and at least two wall panels which are formed of concrete. Spline panels are attached to the wall panels at one or both ends of each wall section to connect the wall section to an adjacent wall section. The spline panels are formed of concrete and have a width less than half a width of any of the wall panels. The spline panels are positioned so that a portion thereof extends further in a longitudinal direction of the wall section than the respective wall panels to which the spline panels are joined, so that the spline panels cover joints between wall panels of adjacent wall sections when the adjacent wall sections are connected.
MODULAR BUILDING SYSTEM WITH ADHESIVE-JOINED SPLINE CONNECTIONS BETWEEN WALL SECTIONS
A modular building system is provided which includes modular wall sections. Each wall section has a concrete support column reinforced within by metal rods and at least two wall panels which are formed of concrete. Spline panels are attached to the wall panels at one or both ends of each wall section to connect the wall section to an adjacent wall section. The spline panels are formed of concrete and have a width less than half a width of any of the wall panels. The spline panels are positioned so that a portion thereof extends further in a longitudinal direction of the wall section than the respective wall panels to which the spline panels are joined, so that the spline panels cover joints between wall panels of adjacent wall sections when the adjacent wall sections are connected.
Surface Reinforced Concrete Masonry Units
A masonry wall is formed of masonry block units abutted with one another in series within stacked rows. Each masonry block unit is a concrete body having two opposing exterior side walls defining respective portions of the assembly masonry wall. Vertical reinforcement channels are formed in the exterior side walls of each masonry block unit so as to be open laterally to the exterior. The reinforcement channels align with corresponding channels in the masonry block units in adjacent stacked rows to receive elongate reinforcement members, for example rebar, inserted laterally therein from the exterior surface of the assembly masonry wall. A bonding material can then be recessed laterally into the reinforcement channels so as to bond the reinforcement members to the masonry assembly.