E04C2/22

Modular wall panels and system
11174632 · 2021-11-16 · ·

Modular wall panels having a frame of a plurality of frame components and at least one wall sheet affixed to the frame. Each frame component includes an outer surface with at least one aperture configured to receive and retain an insert therein. The apertures are also configured to permit a cable(s) to pass therethrough for running cables and such through the interior of the wall panel. The frame components may have angled ends, straight ends, or a combination thereof to collectively form a frame which may include corners. A wall system includes a plurality of such wall panels connected to one another along the outer surfaces of the frame components of their respective frames. Connectors and spacers may be inserted into the apertures as inserts and bridge between adjacent panels to selectively connect the panels. Caps may be placed in empty apertures to cover the openings for aesthetic purposes.

Modular wall panels and system
11174632 · 2021-11-16 · ·

Modular wall panels having a frame of a plurality of frame components and at least one wall sheet affixed to the frame. Each frame component includes an outer surface with at least one aperture configured to receive and retain an insert therein. The apertures are also configured to permit a cable(s) to pass therethrough for running cables and such through the interior of the wall panel. The frame components may have angled ends, straight ends, or a combination thereof to collectively form a frame which may include corners. A wall system includes a plurality of such wall panels connected to one another along the outer surfaces of the frame components of their respective frames. Connectors and spacers may be inserted into the apertures as inserts and bridge between adjacent panels to selectively connect the panels. Caps may be placed in empty apertures to cover the openings for aesthetic purposes.

Finger Joint Panel
20210340773 · 2021-11-04 ·

In accordance with an example embodiment, there is disclosed herein, a panel that comprises a plurality of ornamental sections having a predefined shape, the plurality of ornamental sections are arranged in rows that form a staggered arrangement with protruding rows and recessed rows between the protruding rows along at least one edge of the panel. A plurality of interior grooves are located between the ornamental sections, the interior grooves having a first width. A plurality of partial grooves having a second width are located along the at least one edge of the panel. Ornamental sections at an edge of a protruding row comprise convex curves having a first radius at their edges. Ornamental sections at the edge of recessed rows comprise concave curves having a second radius at their edges.

Finger Joint Panel
20210340773 · 2021-11-04 ·

In accordance with an example embodiment, there is disclosed herein, a panel that comprises a plurality of ornamental sections having a predefined shape, the plurality of ornamental sections are arranged in rows that form a staggered arrangement with protruding rows and recessed rows between the protruding rows along at least one edge of the panel. A plurality of interior grooves are located between the ornamental sections, the interior grooves having a first width. A plurality of partial grooves having a second width are located along the at least one edge of the panel. Ornamental sections at an edge of a protruding row comprise convex curves having a first radius at their edges. Ornamental sections at the edge of recessed rows comprise concave curves having a second radius at their edges.

Pultruded Fiber Reinforced Polymer Building Systems and Methods
20230313530 · 2023-10-05 · ·

A pultrusion fiber reinforced polymer (PFRP) floor assembly comprises a plurality of PFRP trusses or joists connected to at least one horizontal PFRP I-beam, horizontal PFRP wide flange beam, or horizontal PFRP “C” channel. At least one PFRP clip angle bracket connects the plurality of PFRP trusses or joists to support PFRP floor sheathing. A flexible epoxy bonds the PFRP floor sheathing to the plurality of PFRP trusses or joists, horizontal PFRP I-beams, horizontal PFRP wide flange beams, or horizontal PFRP “C” channels. The flexible epoxy is configured to provide a uniform coefficient of thermal expansion throughout the PFRP floor assembly.

Pultruded Fiber Reinforced Polymer Building Systems and Methods
20230313530 · 2023-10-05 · ·

A pultrusion fiber reinforced polymer (PFRP) floor assembly comprises a plurality of PFRP trusses or joists connected to at least one horizontal PFRP I-beam, horizontal PFRP wide flange beam, or horizontal PFRP “C” channel. At least one PFRP clip angle bracket connects the plurality of PFRP trusses or joists to support PFRP floor sheathing. A flexible epoxy bonds the PFRP floor sheathing to the plurality of PFRP trusses or joists, horizontal PFRP I-beams, horizontal PFRP wide flange beams, or horizontal PFRP “C” channels. The flexible epoxy is configured to provide a uniform coefficient of thermal expansion throughout the PFRP floor assembly.

Glass mat and method of making the glass mat

A method of making a glass mat includes providing an assembly of glass fibers, applying a binder composition to the assembly of glass fibers, wherein the binder includes an organic resin, and curing the binder composition while dimensionally constraining the assembly of glass fibers. Dimensional constraining includes directly contacting a first major surface and a second major surface of the assembly of glass fibers between two substantially parallel surfaces. Further provided is a glass mat that includes an assembly of glass fibers, wherein the assembly of glass fibers are substantially randomly oriented with a tensile anisotropy of less than about 6 in any two directions. The glass mat has a decreased surface roughness and a decreased caliper compared to an equivalent glass mat having an assembly of naturally packed glass fibers with an equivalent fiber diameter size.

Glass mat and method of making the glass mat

A method of making a glass mat includes providing an assembly of glass fibers, applying a binder composition to the assembly of glass fibers, wherein the binder includes an organic resin, and curing the binder composition while dimensionally constraining the assembly of glass fibers. Dimensional constraining includes directly contacting a first major surface and a second major surface of the assembly of glass fibers between two substantially parallel surfaces. Further provided is a glass mat that includes an assembly of glass fibers, wherein the assembly of glass fibers are substantially randomly oriented with a tensile anisotropy of less than about 6 in any two directions. The glass mat has a decreased surface roughness and a decreased caliper compared to an equivalent glass mat having an assembly of naturally packed glass fibers with an equivalent fiber diameter size.

BUILDING ELEMENT, A METHOD FOR THE MANUFACTURE THEREOF, A PROFILE AND A COMBINATION OF A PROFILE AND A PANEL
20230358042 · 2023-11-09 ·

A building element, comprising a profile and a panel, characterized in that the profile and the panel are mutually coupled by means of a deformation of the panel inside the profile. The profile preferably comprises a housing with an inner wall and an internal space defined within the inner wall and at least one access opening in the inner wall providing access to the inner space, wherein in the inner space at least a part of a form element is arranged, which form element is coupled to the inner wall on a side remote from the access opening, and wherein a thickness of the form element near the coupling to the inner wall is smaller than at a position between the coupling to the inner wall and the access opening.

CONSTRUCTION COMPONENTS AND SYSTEMS FABRICATED USING EXTRUDED MATERIALS
20230347567 · 2023-11-02 ·

Construction components and systems fabricated using extruded materials are disclosed. A particular embodiment includes: a sheet fabricated from an extruded material; and a core structure internal to the sheet, the core structure including voids, the voids being triangular-shaped and arranged in an alternately inverted pattern.