A structural panel and method of fabricating and manufacturing same comprises a top panel and a bottom panel separated by and attached to at least one, but preferably a plurality, of structural composite preforms which may be fabricated by a continuous manufacturing process and may be saturated by resin using a continuous wetting process. The composite preforms may take any cross sectional shape but are preferably trapezoidal. The top and bottom panels may be fabricated from a plurality of layers of woven fabric layers and non-woven fabric layers which are saturated with a resin that is subsequently cured using cure processes known in the art. The composite structural panel of the invention is usable as a flat structural member for use as bridge decking, ramps, trestles, and any application requiring a structural panel.

A core layer suitable for a multilayer composite including at least one surface layer and one core layer, the surface layer arranged to at least partially cover the core layer and be fixedly connected thereto, wherein the core layer has elements composed of wood, which elements have plate-like regions arranged in zig-zag-shaped fashion, wherein a plate-like zig region of an element with an adjoining plate-like zag region of the element form a common edge between them, in such a way that the wood element of zig-zag-shaped form is formed, wherein elements of zig-zag-shaped form are arranged in the core layer such that two such edges of two different elements cross one another at a non-zero angle, and wherein the two elements are fixedly connected to one another at the crossing point. In one embodiment, a wood element of zig-zag-shaped form may be adhesively bonded to a planar wood element.

A photovoltaic construction wall is provided, having an inner surface adapted to face an inner enclosed space, and an outer surface adapted to gather energy from the sun when installed. The wall is used in buildings and also in buildings in building complexes. The construction wall includes a multi-layered composite wall comprising plates made from corrugated cardboard, an insulating space and a photovoltaic panel. The multi-layered composite wall has a first inwardly disposed dense, organically based panel to which is affixed a first plate made from corrugated cardboard, the flutes of the corrugated cardboard construction being disposed transversely to the panel surface; a second dense, organically based panel affixed to the aforementioned plate, to the second dense, organically based panel is affixed a second plate made from a denser corrugated cardboard, the flutes of which are disposed transversely to the panel surface, providing inertia to temperature variations; a third dense, organically based panel connected to said second plate, which third dense, organically based panel has a light absorbing layer on an outwardly disposed surface thereof; and, connected to the light absorbing layer or the third dense, organically based panel, a third plate made from corrugated cardboard the flutes of which are disposed transversely to the panel surface. The third plate has an air gap outwardly disposed thereof in which air is free to circulate by means of vents disposed at the extreme ends of the photovoltaic panel. The photovoltaic panel is made up of photovoltaic cells transparent to infrared radiation from the sun. It is structurally connected to the construction wall at a distance defining said air gap and disposed outwardly so as to gather the sun's rays when installed.

A multiple support wall structure according to the present invention includes: a pair of top and bottom support plates that has a plurality of rectangular projective islands separated by lattice-shaped projections protruding in the shape of a go board, and protruding upward in the opposite direction to the lattice-shaped projections; and a intermediate reinforcing plate that is disposed between the top and bottom support plates, has upward projective insertions protruding in a shape corresponding to the rectangular islands to be fitted in the rectangular islands of the top support plate, has top grooves formed laterally and longitudinally between the upward projective insertions to fit the lattice-shaped projections, has downward projective insertions formed in the same shape as but in the opposite direction to the upward projective insertions in spaces diagonally adjacent to the upward projective insertions, and has bottom grooves formed laterally and longitudinally between the downward projective insertions.

A structural panel and method of fabricating and manufacturing same comprises a top panel and a bottom panel separated by and attached to at least one, but preferably a plurality, of structural composite preforms which may be fabricated by a continuous manufacturing process and may be saturated by resin using a continuous wetting process. The composite preforms may take any cross sectional shape but are preferably trapezoidal. The top and bottom panels may be fabricated from a plurality of layers of woven fabric layers and non-woven fabric layers which are saturated with a resin that is subsequently cured using cure processes known in the art. The composite structural panel of the invention is usable as a flat structural member for use as bridge decking, ramps, trestles, and any application requiring a structural panel.

The invention relates to a method for manufacturing a welded component, where at least one material piece is positioned between metal pieces to be welded together. At least one protrusion (5, 13, 23, 33, 43) is achieved to at least one of the metal pieces (3, 4; 11, 12; 21, 22; 31, 32; 41, 42) to be welded together, and at least one opening (2, 14, 24, 34, 44) is achieved to at least one material piece (1, 15, 25, 35, 45) which is positioned between the metal pieces (3, 4; 11, 12; 21, 22; 31, 32; 41, 42) to be welded and isolated (16, 17; 26; 36) from the metal pieces to be welded. At least one part of the protrusion (5, 13, 23, 33, 43) in one of those metal pieces to be welded together is taken through the opening (2, 14, 24, 34, 44) in order to have mechanical contact through the upper end of the protrusion (5, 13, 23, 33, 43) with the second metal piece to be welded. Welding (37, 38, 39) of the metal pieces together is carried out by focusing the weld effect to the surface of the second metal piece which is in connection with the protrusion to the first metal piece to be welded. The invention also relates to the use of the component.

Prefabricated wall assemblies for the construction of buildings have a corrugated panel and preferably include at least one backside panel. The corrugated panel has one or more vertical channels and several horizontal channels. The vertical channels extend the entire panel height and are recessed from the front face. The horizontal channels extending the entire panel width and are also recessed from the front face so they intersect with the vertical channel. The horizontal channels are almost as wide as the vertical channels, and are greater than one-half the vertical channel width. The backside panel is connected to the corrugated panel to form a structural panel assembly. The backside panel can be a shear panel or other backside flat panel, a backside corrugated panel symmetrically mirroring the corrugated panel, a backside corrugated panel asymmetrically mirroring the corrugated panel, a sandwiched corrugated panel, a relief panel or any combination thereof.

A core layer suitable for a multilayer composite including at least one surface layer and one core layer, the surface layer arranged to at least partially cover the core layer and be fixedly connected thereto, wherein the core layer has elements composed of wood, which elements have plate-like regions arranged in zig-zag-shaped fashion, wherein a plate-like zig region of an element with an adjoining plate-like zag region of the element form a common edge between them, in such a way that the wood element of zig-zag-shaped form is formed, wherein elements of zig-zag-shaped form are arranged in the core layer such that two such edges of two different elements cross one another at a non-zero angle, and wherein the two elements are fixedly connected to one another at the crossing point. In one embodiment, a wood element of zig-zag-shaped form may be adhesively bonded to a planar wood element.

A composite structural panel for use in bridge structures, and method of manufacturing same, comprises a top panel and a bottom panel separated by and attached to at least one, but preferably a plurality, of structural composite preforms which may be fabricated by a continuous manufacturing process and may be saturated by resin using a continuous wetting process. The composite preforms may take any cross-sectional shape but are preferably trapezoidal. The top and bottom panels may be fabricated from a plurality of layers of woven fabric layers and non-woven fabric layers which are saturated with a resin that is subsequently cured using cure processes known in the art. The composite structural panel of the invention is usable as a flat structural member for use as bridge decking, ramps, trestles, and any application requiring a structural panel.

A laminated board is secured to the inner wall of a cavity wall construction to establish a defined spacing between the inner and outer walls and prevent excess mortar from bridging to the inner wall. The laminated board has a series of spaced sockets into which fasteners may project into the face of the inner wall or framing thereof to secure the outer wall. The board is installed prior to the construction of the outer wall and establishes a minimum spacing or gap between the walls based upon the thickness of the board. The outer wall is constructed immediately adjacent to the outer face of the laminated board. The board is impervious and eliminates bridging by the mortar, eliminates transfer of bulk water from the exterior finish to the inner wall and provides an air conduit to exhaust even the minimal amounts of vapor that will occur in the cavity.