A SMARTMASK has skin compliance maintained over time to protect a user's respiratory system from contaminated air while protecting the face and skin, and is configured to support a sagging lower jaw during sleeping, and which has moistening and warming functions.

The technology provides for a cushion assembly or a tool for forming the cushion assembly for a patient interface delivery of a supply of pressurised air or breathable gas to an entrance of a patient's airways. The cushion assembly has an inferior surface and a mask connection portion, and includes a pad arranged on the inferior surface for sealingly contacting a wearer's face in use.

An interface includes a mask. The mask includes a frame and a seal supported by the frame. Headgear is connected to the mask. The interface includes at least one of (i) an adjustment mechanism that can be set to a use length for a loop defined by the mask and the headgear; and (2) a break-fit assembly that can selectively lengthen the loop defined by the mask and the headgear and return to the use length.

A patient interface device includes a support member, a sealing assembly attached to the support member, and a pair of contacting members. The contacting members are coupled to the support member on each side of the sealing assembly. The contacting members are each configured and arranged to contact the user over a limited contacting region, which corresponds to a junction of the orbicularis oris facial muscle, the zygomaticus facial muscle, and the risorius facial muscle.

An electronic apparatus includes a compilation unit structured to receive a plurality of different 3-D models of a patient's face, to compare the different 3-D models of the patient's face and to determine additional information about the patient's face based on the comparison, wherein the additional information includes at least one of a location of hard tissue, a depth of soft tissue, and a compliance of soft tissue, and wherein the patient's face is manipulated between the different 3-D models.

Systems and methods for making a custom sleep apnea mask or other wearable article are disclosed. The sleep apnea system comprises a face mask, a headband integrally connected to the face mask, and at least one air duct configured to direct air from the CPAP machine to nasal tubes. The face mask preferably comprises: an inner surface having the same shape as the user's face; an upper surface configured to sit at a first predetermined distance between the user's nose and eyes; and an outer surface configured to extend a second predetermined distance from the inner surface. Nearly shape and position of substantially all the surfaces of the mask are configured based on the shape and or location of facial features, resulting in a highly customized mask optimized for each individual patient.

A patient interface device (2) includes a frame member (4) and a cushion (6) having a main body, a sealing portion, and first and second posts extending from the main body. The frame member defines a first orifice and a second orifice. The first post of the cushion is rotateably received within the first orifice and the second post is rotateably received within the second orifice in a manner that permits the cushion to rotate relative to the frame member.

The present invention provides a cost effective customization of user interface devices for use with respiratory ventilation systems, such as face masks that may be used for CPAP therapy. By integrating a user specific customize element (15) into a pre-fabricated user interface device (10), increased comfort for a user during use of the interface device (10) is provided. The customized element (15) is adapted to affect the shape of the user interface device making it compliant with at least one user specific body feature, for example, a facial feature of a particular user. The shape of the customized element may be computed from a user specific data set representing an e.g. three-dimensional shape at least one body feature of a user.

A patient interface comprises a frame which defines, at least in part, a plenum chamber, and a positioning and stabilising structure comprising at least one headgear tube. The frame, at least one headgear tube and manifold portion are integrally formed. In examples, no part of the frame or headgear tube has a Shore A Durometer hardness greater than 80. A method of manufacturing a component for a patient interface from a textile is also disclosed.

A mask system has a shroud module with headgear connectors adapted to removably attach to respective headgear straps of headgear; and a cushion module, including a frame defining a breathing chamber; and a cushion to form a seal with the patient's face in a nasal bridge region, a cheek region and a lower lip/chin region of the patient's face. The cushion is constructed of a first, relatively soft, elastomeric material and the frame is constructed of a second material that is more rigid than the cushion, and a nasal bridge portion of the cushion includes one or more folds to provide in use a higher level of adaptability or flexibility to the nasal bridge region of the cushion module relative to another region of the cushion module. The shroud module and the cushion module are configured to be removably coupleable to one another.