A textured cladding element can be manufactured to approximate the aesthetic and functional properties or natural wood siding and/or shingles. The cladding element can comprise non-wood material, such as fiber cement. The cladding element can include a step and a recessed portion or cove which enables the element to have a relatively low thickness while also achieving a desirable drip edge and/or shadow line when multiple cladding elements are overlapping when installed in a finished product.

The invention is related to a method of manufacturing a wall panel and a wall panel system. The method includes forming a glass-fiber reinforced cementitious layer including the steps of: pouring or injecting a slurry of uncured cementitious product into a mold, embedding glass fiber reinforcing material therein, and curing the cementitious product to obtain a cured cementitious product having a first side and a second side; and applying, to the second side of the cured cementitious product, an insulation layer, the insulation layer comprising a foam.

The invention is related to a method of manufacturing a wall panel and a wall panel system. The method includes forming a glass-fiber reinforced cementitious layer including the steps of: pouring or injecting a slurry of uncured cementitious product into a mold, embedding glass fiber reinforcing material therein, and curing the cementitious product to obtain a cured cementitious product having a first side and a second side; and applying, to the second side of the cured cementitious product, an insulation layer, the insulation layer comprising a foam.

A wall tile adapted to be molded from materials, including PVC composition material, and comprising: a planar top panel, which comprises an urethane stain shield, a second planar panel which comprises a first Polyvinyl chloride composition, a third planar panel which comprises a composite material having 3D printing on it, a Fourth planar panel which comprises a webbed fiberglass composition, a fifth planar panel which comprises a magnetic substrate, a sixth planar panel which comprises a second Polyvinyl chloride composition, and a seventh panel which comprises a self-adhesive composition.

A wall tile adapted to be molded from materials, including PVC composition material, and. comprising: a planar top panel, which comprises an urethane stain shield, a second planar panel which comprises a first Polyvinyl chloride composition, a third planar panel which comprises a composite material having 3D printing on it, a Fourth planar panel which comprises a webbed fiberglass composition, a fifth planar panel which comprises a magnetic substrate, a sixth planar panel which comprises a second Polyvinyl chloride composition, and a seventh panel which comprises a self-adhesive composition.

An exterior building component with a distinct surface topography and a method for manufacturing the same. A substrate, a barrier film, and an adhesive are provided together with a finishing sacrificial coating. The adhesive has pressure sensitive characteristics in a temperature range including a temperature below barrier film embossment temperature. The temperature of a surface of the substrate and the barrier film is adjusted to the barrier film embossment temperature. The adhesive is disposed onto at least one of the surface of the substrate and the barrier film. The barrier film is then disposed onto the surface of the substrate and embossed such that the surface topography of the substrate is replicated in a substantially identical fashion using a roller at low pressure and short pressure application time. The barrier film is then, if needed, finished with a weather-resistant coating compatible with commercially available architectural exterior paints and lacquers for refinishing as required.

A wall tile adapted to be molded from materials, including PVC composition material, and comprising: a planar top panel, which comprises an urethane stain shield, a second planar panel which comprises a first Polyvinyl chloride composition, a third planar panel which comprises a composite material having 3D printing on it, a Fourth planar panel which comprises a webbed fiberglass composition, a fifth planar panel which comprises a magnetic substrate, a sixth planar panel which comprises a second Polyvinyl chloride composition, and a seventh panel which comprises a self-adhesive composition.

An apparatus for forming blanks from fibrous material is disclosed. The apparatus includes a die having a porous body with a plurality of perforations extending there through, the plurality of perforations having varying sizes and being layered from a top surface to a bottom surface of the porous body. A smooth molding surface is provided on the top surface to hold the fibrous material and allow water to drain from the fibrous material through the plurality of perforations.

A wall tile adapted to be molded from materials, including PVC composition material, and comprising: a planar top panel, which comprises an urethane stain shield, a second planar panel which comprises a first Polyvinyl chloride composition, a third planar panel which comprises a composite material having 3D printing on it, a Fourth planar panel which comprises a webbed fiberglass composition, a fifth planar panel which comprises a magnetic substrate, a sixth planar panel which comprises a second Polyvinyl chloride composition, and a seventh panel which comprises a self-adhesive composition.

A wall panel may have a rigid layer, a first insulation layer made from a two-part rigid urethane pour foam, and a second insulation layer made from a phase change material. The first insulation layer maybe chemically bonded to the rigid layer and may also be bonded to the phase change layer. The first insulation layer may be positioned between the second insulation layer and the rigid layer. The rigid layer may be a finished surface or a veneer layer may be applied to the rigid layer.