E04F13/185

Kit of Decorative Wall Panels and Enclosures Made Thereof
20190322127 · 2019-10-24 ·

There is described a shower enclosure and kit of walls therefor. The kit of decorative wall panels comprise a first wall panel including a front face, the front face of the first wall panel defining a first decorative pattern and including a relief element, a second wall panel including a front face, the front face of the second wall panel defining a second decorative pattern, and a connecting assembly for connecting the first wall panel adjacent to the second wall panel. The first decorative pattern of the first wall panel and the second decorative pattern of the second wall panel are configured to counteract a visual distortion caused by the relief element of the first wall panel when the first wall panel is adjacent to the second wall panel.

INDIVIDUAL POLYMER MASONRY PANELS, AND METHODS OF MANUFACTURE AND INSTALLATION
20190301178 · 2019-10-03 ·

The present disclosure relates generally to wall coverings or cladding, for example, suitable for covering and protecting the external surface of walls. The present disclosure relates more particularly to a system for a wall covering including first, second, and third polymer panels. Each of the polymer panels including a visible body extending from a respective support structure, where the visible body includes a front surface that extends across a width of the panel and has a textured contour that replicates a single masonry unit. The textured contours of the first, second, and third panels are different, and the size of the first panel is different from the size of the second panel.

EXTERIOR CLADDING PANELS AND METHODS FOR INSTALLING THEM

One aspect of the disclosure is an exterior cladding panel including one or more courses of simulated shingles, a locking clip extending from a front face of the exterior cladding panel, and a locking leg extending from a rear face of the exterior cladding panel. The exterior cladding panel also includes a first plurality of tabs extending from a top edge of the exterior cladding panel, where each tab in the first plurality of tabs includes at least one projection extending approximately perpendicular to the front face. A respective top end of each tab in the first plurality of tabs extends a common distance from the top edge of the exterior cladding panel. A second plurality of tabs extends from the top edge of the exterior cladding panel, where a respective top end of each tab in the second plurality of tabs extends the common distance from the top edge.

Exterior polymer-based brick building material

A simulated brick includes a polymeric core member (20), a mesh layer (30) adhered to the core member, a basecoat layer (43) covering an entirety of the mesh layer, and a finish layer (46) covering an entirety of the basecoat layer. The core member, the mesh layer, the basecoat layer, and the finish layer together define a brick profile portion (11) having first and second lateral sides extending to a planar outer surface to define a first thickness, and an offset portion (12) extending from the first lateral side of the brick profile portion to a lateral end surface and having an outer surface defining a second thickness smaller than the first thickness, the brick profile portion and the offset portion together defining a planar rectangular base surface (16) extending from the second lateral side of the brick profile portion to the lateral end surface of the offset portion.

Wall panel

A wall panel may have a layer made from magnesium oxide, a first insulation layer made from a two-part rigid urethane pour foam, and a second insulation layer made from a phase change material. The first insulation layer maybe chemically bonded to the magnesium oxide layer and may also be bonded to the phase change layer. The first insulation layer may be positioned between the second insulation layer and the magnesium oxide layer. The magnesium oxide layer may be a finished surface or a veneer layer may be applied to the magnesium oxide layer.

Method and Apparatus for Wall Planks
20190271163 · 2019-09-05 ·

A wall tile adapted to be molded from materials, including PVC composition material, and comprising: a planar top panel, which comprises an urethane stain shield, a second planar panel which comprises a first Polyvinyl chloride composition, a third planar panel which comprises a composite material having 3D printing on it, a Fourth planar panel which comprises a webbed fiberglass composition, a fifth planar panel which comprises a magnetic substrate, a sixth planar panel which comprises a second Polyvinyl chloride composition, and a seventh panel which comprises a self-adhesive composition.

TILE ALTERNATIVE MATERIAL
20190271162 · 2019-09-05 ·

Methods and associated apparatuses are described herein that provide a tile alternative material. The tile alternative material may be manufactured by providing a substrate that defines a first surface, and a second surface opposite the first surface. The second surface is configured to be secure, via an adhesive or otherwise, to a support surface. The method further includes coating an exterior layer on the first surface of the substrate, and forming a pattern element in the first surface of the substrate. Forming the pattern element includes removing material from the substrate and the coated exterior layer of the first surface to form one or more recessed portions.

Randomized surface panel kit and surface panel system
12011949 · 2024-06-18 · ·

The present disclosure relates generally to surface panels for covering a building surface. The disclosure relates more particularly to a surface panel kit and system including a set of panels for attaching to a support structure. Each of the panels includes opposing ends, and each end includes one of a group of end configurations. A first end configuration is mateable with a first portion of the group and is unmateable with a second portion of the group, and a second end configuration is mateable with a third portion of the group and is unmateable with a fourth portion of the group. The set of panels includes at least three panel types including a first panel type with the first and second end configurations, a second panel type with the first and without the second end configurations, and a third panel type with the second and without the first end configurations.

Wall panel

The invention is related to a method of manufacturing a wall panel and a wall panel system. The method includes: forming a glass-fiber reinforced rigid magnesium oxide layer including the steps of: pouring or injecting a slurry of uncured magnesium oxide into a mold, embedding glass fiber reinforcing material therein, and curing the magnesium oxide to obtain the glass-fiber reinforced rigid magnesium oxide layer having a first side and a second side; applying, to the second side of the rigid magnesium oxide layer, an insulation layer, the insulation layer comprising a foam; and applying to the first side of the rigid layer a veneer layer.

SYSTEM AND METHOD FOR MANUFACTURING A PRODUCT HAVING AN AESTHETIC, DURABLE, COST EFFECTIVE AND WEATHER RESISTANT COATING IN WIDER DIMENSIONS AND CAPABLE OF INSTALLATION IN DIFFERENT ORIENTATIONS
20240183171 · 2024-06-06 · ·

A system for executing manufacturing process or method for producing product is disclosed. The product may be vinyl siding panels. In accordance with the various aspects and embodiments of the invention, the manufacturing process uses a coating (the print) that is very opaque and provides very high weatherability against the UV rays of sunlight. The product has a unique design, which makes it possible to install the product in both horizontal and vertical orientations. The product can be produced in a variety of widths, including wider than normal market sizes. The product includes the features of special design and patterns to replicate the appearance of natural material with the added advantage of permanent and lasting appearance. Further, the product is made using a manufacturing process that includes the ability to use economical recycled materials.