An automated drywalling system network that including one or more automated drywalling systems that each has a robotic arm. The automated drywalling system network can also include a computational planner that generates instructions for the one or more automated drywalling systems to perform two or more drywalling tasks associated with a target wall assembly. The two or more drywalling tasks can include a hanging task that includes hanging pieces of drywall on studs of the target wall assembly; a mudding task that includes applying joint compound to pieces of drywall hung on studs of the target wall assembly; a sanding task that includes sanding joint compound applied to the pieces of drywall hung on studs of the target wall assembly; and a painting task that includes painting sanded the joint compound applied to the pieces of drywall hung on studs of the target wall assembly.

Provided are photo-curable foam-forming compositions, methods of making and using them, and a dispenser for injecting the foam-forming composition for the insulation of buildings. In one aspect, the present disclosure provides for a method of insulating a surface, such as that of a building cavity with an insulating foam, the method comprising: irradiating a foam-forming composition with light, the foam-forming composition comprising: a polymerizable component (e.g., based on epoxy or acrylate); an effective amount of a photoinitiator; and a blowing agent; and injecting the irradiated foam-forming composition adjacent the surface.

A manufactured building panel having a building panel frame that defines a cavity and having an injection aperture in fluid communication with the cavity, and an expanded foam disposed within and filling the cavity. A fabric covers and is bonded to a front surface and a rear surface of the frame to enclose the cavity. The expanded foam is formed by injecting an expandable polymer through the injection aperture and into the cavity, which expands to fill the cavity and permeate the fabric, and to cure to form the expanded foam that bonds to the frame and the fabric.

Apparatus and method for installing loose-fill or dense pack fiberglass or cellulose insulation that is blown dry into the wall cavity of a building structure includes a drapeable sheet of fabric having a first region impermeable to passage of air and a second region contiguous with the first region, the second region being permeable to passage of air. The drapeable sheet of fabric is attached to the wall studs defining a plurality of cavities in the walls of a building structure. Once enough of the loose or dense packed fibers of fiberglass or cellulose to provide the desired degree of insulation has been blown into each of the cavities, then the second region of the sheet is covered at each cavity with a non-permeable strip so as to render the second region non-permeable to passage of air.

A system for processing material has a power supply and a machine having a hopper for receiving and passing material to an auger. The auger has a shaft with an axis about which it rotates, a helical flighting mounted to the shaft, pins mounted to the helical flighting, and paddles mounted to the shaft. The radial outer edge of the helical flighting is crenelated with periodic notches that form rectangular blades on the helical flighting. The pins are rotationally and angularly aligned with leading edges of the rectangular blades. The system may include a vehicle, such as a trailer, having first and second compartments separated by a partition. The power supply is located in the first compartment and has a power supply member extending though the partition. The machine is located in the second compartment and coupled to the power supply member.

SPF (spray polyurethane foam) insulation applied in a commercial or residential building is an amazing but costly construction product. One reason is that application of SPF insulation requires large investment capital equipment and a specialized crew for each job. The work is further made difficult because determination of the performance and quality characteristics of the performed work is subjective and still dependent on only primitive tools for normal routine examination. We worked to solve this problem by designing, building, and testing a portable measurement and evaluation system capable of reading any, and all SPF substrates with reliable accuracy and repeatability. With this tool, the applicator or inspector can now efficiently and accurately determine the performance and quality characteristics of the spray foam job and make smart strategic decisions on-demand. Using our system, the average applicator can improve his productivity by 15% per job, can reduce his chemical consumption by 10% per job and the improve overall quality metric of the job. Using our system, the average inspector can reduce the inspection time by 80% per job and can increase the accuracy of his inspection by 20% per job.

A machine for distributing insulation material from a package of compressed insulation material has a chute having an inlet end and an outlet end, the inlet end configured to receive compressed insulation material. A lower unit has a shredding chamber configured to receive the insulation material from the outlet end of the chute. The shredding chamber includes shredders and at least one agitator configured to condition the insulation material, thereby forming conditioned insulation material. A discharge mechanism receives the conditioned insulation material exiting the shredding chamber and distributes the conditioned insulation material into a distribution airstream. A blower is configured to provide the distribution airstream flowing through the discharge mechanism, the blower driven by a blower motor. A flow rate of the distribution airstream can be varied by control the rotational speed of the blower motor, thereby varying the density, coverage and thermal insulative value of the distributed insulation material.

According to an embodiment, a method of applying loose-fill insulation within a cavity is provided. The method includes blowing loose-fill insulation particles into a cavity of a structure to install the loose-fill insulation within the cavity and thereby insulate the structure. The method also includes applying water (e.g., water mist) to the loose-fill insulation particles so that a moisture content of the installed loose-fill insulation is between about 2% and 20%. The water aids in retaining the loose-fill insulation particles within the cavity without requiring the use of an enclosure member that encloses the cavity and the loose-fill insulation is substantially free of a water soluble adhesive material that adheres the loose-fill insulation particles together within the cavity.

A machine for distributing blowing insulation material from a package of compressed loosefill insulation material is provided. The machine includes a chute having an inlet portion and outlet portion. The inlet portion is configured to receive the package of compressed loosefill insulation material. A lower unit is configured to receive the compressed loosefill insulation material exiting the outlet portion of the chute. The lower unit includes a plurality of shredders and a discharge mechanism. The discharge mechanism is configured to discharge conditioned loosefill insulation material into an airstream. The discharge mechanism includes a hose outlet plate assembly configured to cover an outlet end of the discharge mechanism and is further configured to connect a distribution hose to the discharge mechanism. The hose outlet plate assembly includes a tapered passage extending from the outlet end of the discharge mechanism to the distribution hose.

A building component utilizing a pourable polyurethane or structural foam that can be used for floors, walls, and roof assemblies with a frame with an interior, back or a front, multiple partition beams forming cells in said frame, pourable polyurethane or structural foam exterior backing attached to said frame back. The structural foam is poured into said cells to a desired level, and after said structural foam is poured into said cells, said interior backing is attached to said frame front. Cabling is used to improve movability of the invention, and improve on wind loading and seismic requirements of the present invention. Safety is also improved during the manufacturing process, loading, unloading, and in final assembly through the use of cabling.