Cut-pattern designs creating a frame structure from a solid tube, which may be used as a portion of medical device, such as a catheter. The tube includes a plurality of units of cutout segments which are distributed in band around a circumference of the tube. A tube can have multiple different zones, each having units with varying cutout segments. The cutout segments can have varying cutout surface area allowing the flexibility of the tube to be modified at any point along the tube by altering the cutout surface area with zones having greater cutout surface areas as compared to another zone are more flexible. The tube can be incorporated into a catheter.

Steerable medical delivery devices that have a steerable portion and an external controller. The steerable portion has a first tubular member comprising a flexible polymeric tubular member that comprises a wall of solid material along the steerable portion, the first tubular member configured to preferentially bend, and a second tubular member, wherein one of the first and second tubular members is disposed within the other, wherein the first and second tubular members are permanently axially fixed relative to one another at a fixation location distal to the steerable portion.

A method for coating a cannula having a proximal portion opposite a distal portion and a cannula body extending between the distal portion and the proximal portion includes, providing the cannula body, loading the cannula body onto a mandrel, dipping the cannula body into a polymer solution to form a dip coating along an inner surface of the cannula body, and applying an outer layer of polymer onto a cannula.

An intravascular catheter comprises a hypotube structure having an elongate tubular body with a proximal end, a distal end, a hypotube pattern of apertures and solid elements disposed on the distal end of the tubular body, and a hypotube lumen extending between the proximal end and the distal end of the tubular body. The intravascular catheter further comprises an inner polymer liner disposed within the hypotube lumen, the inner polymer liner having a liner lumen. The intravascular catheter further comprises a tie layer intermittently attaching the inner polymer liner to the solid elements of the hypotube structure at least one discrete adhesion region along a length of the distal end of the tubular body.

A tubular support structure for use in an elongate intravascular medical device comprises an elongate tubular body, a patterned frame structure formed within the elongate tubular body, an inner lumen axially disposed within the elongate tubular body, and a first set of floating tabs axially spaced apart along the patterned frame structure. Each of the first set of floating tabs has a cantilevered end affixed to the patterned frame structure and a free end configured for translating relative to the patterned frame structure and then engaging the patterned frame structure as the tubular support structure is laterally deflected in a first bending direction.

A bending portion for endoscope includes: a distal end side bending tube in which a plurality of bending pieces are continuously and pivotably coupled; a proximal end side bending tube coupled to a proximal end side of the distal end side bending tube and including a bending element with a bending moment for obtaining a predetermined bending angle greater than a bending moment of the distal end side bending tube; and an operation wire actively bending the distal end side bending tube and the proximal end side bending tube by pulling and relaxing, wherein pulling and relaxing of the operation wire actively bend the distal end side bending tube and the proximal end side bending tube.

A flexible, elongated catheter tube having distal and proximal ends and a laser cut section there between. The laser cut section makes up a majority of the catheter length and is cut in a continuous helical pattern forming interlocking teeth which can be sinusoidal, triangular, square or likes shapes, preferably sinusoidal. The interior of the catheter tube has a polymeric bi-layer of a nylon or like polymer at the interface of the tube interior and a Teflon or like polymer forms the interior lumen of the catheter. The exterior of the tube has a thin polymer coating of nylon or the like. A short portion of the distal end is uncut and is followed by a narrower terminal section which can be tapered for better blockage penetration. The interlocking teeth disengage and reengage in a fish scale manner without undergoing plastic deformation and without substantial polymer separation.

A method of producing a bendable tip for an instrument, is provided, which includes: mounting a tube for an instrument in a CNC controlled rotational and axially movable holder of a laser cutting machine, with a distal end of the tube extending form the holder; activating a laser cutter; cutting wedge shaped partial circumferential openings in the tube to define a plurality of radially extending ribs at the distal end of the tube, with the ribs being connected together by an axially extending spine, and the ribs having first and second axial sides; during cutting, forming in each of the ribs in at least one of the first or second axial sides, at least one of an axial projection or a recess, and forming in a facing one of the at least one of the first or second axial sides of an adjacent one of the ribs at least one of a corresponding complementary mating recess or a corresponding axial projection.

An insertion instrument is provided including a tube having a proximal end adapted to be gripped by a user and a distal end adapted for insertion. A tip control actuator is located at the proximal end, and the distal end of the tube includes a flexible portion. This flexible portion includes a spine and a plurality of circumferentially extending ribs extending from the spine. The ribs are axially spaced apart from a distal tip toward the proximal end, with the ribs being spaced apart by wedge shaped partial circumferential openings. The ribs have first and second axial sides defined by the wedge-shaped openings, with the first axial side of one of the ribs facing the second axial side of an adjacent one of the ribs. For each of the ribs, at least one of the first or second axial sides includes at least one of an axially extending projection or a recess and a facing one of the at least one of the first or second axial sides of an adjacent one of the ribs includes at least one of a complementary mating recess or a corresponding axial projection. At least one tension wire extends from the tip control actuator to the distal tip

In some examples, a catheter includes a catheter body including an outer jacket and an inner liner. The inner liner may include a proximal section including a proximal end of the inner liner and a distal section including a distal end of the inner liner. The distal section may include an inner liner defining a plurality of cuts. Each cut may extend at least partially through the liner wall. The one or more cuts defined in the liner wall of the distal section of the inner liner may increase a bending flexibility of the distal section relative to the proximal section of the inner liner, while maintaining a suitable tensile strength of the distal section.