A composite structure has a pair of parallel aluminum extrusions bridged by a polymer cap and defining a U-shape hollow. The hollow is filled with an expandable foam that adheres to and mechanically interdigitates with the extrusions, which have channels for receiving insertion legs of the extrusions and have extensions, which the foam encapsulates. End caps may be used to further delimit the hollow. The caps and the foam have a thermal conductivity less than that of the extrusions, providing a thermal break. An upper cap may be used and may incorporate features to compensate for the foam expansion. Excess foam may be trimmed. A forked tool may be used to hold the extrusions during joining.

A vacuum insulated door for an appliance includes an outer wrapper that defines an evacuation port, An inner liner is coupled to the outer wrapper defining an insulating cavity therebetween. A base is coupled to the outer wrapper adjacent to the evacuation port. A servicing tube has a connecting end and a servicing end. The servicing tube is in fluid communication with the insulating cavity via the evacuation port. The connecting end is coupled to the base. A handle has first and second ends coupled to the outer wrapper and a center portion therebetween spaced-apart from the outer wrapper. The first end is coupled to the outer wrapper proximate the evacuation port. The servicing tube extends along an inner surface of the handle.

The present invention relates to an installation structure of a glass fixing gasket and a window glass panel fixing bracket, which fixes a window glass panel of a fixed window included in a sliding window system which comprises a segmented window frame and, more specifically, to an installation structure of a glass fixing gasket and a window glass panel fixing bracket, wherein the glass fixing gasket and the window glass panel fixing bracket are installed between a window frame portion which supports three sides (an upper surface, a lower surface, and one external side surface that is not a middle bar side surface) of a fixed window included in a sliding window and a window glass panel provided as a double-pane, in order to provide a sealing function for preventing ventilation and a function of stably fixing the window glass panel against high wind pressure (wind pressure resistance), and moreover, to ensure maximum heat insulation performance.

A pre-formed insert with stable dimensions for mechanical insertion into a hollow member and that reduces the Nusselt number and convection across the hollow member. The insert may be formed of a low heat conducting material like PVC and have extensions and internal voids that impede convection in the hollow and conduction through the insert. The inserts may be used in heads and sills of aluminum windows, doors and frames. In one embodiment, an insert is received in an open hollow and may cooperate with an insert in a frame hollow to decrease convection at the head end of a sliding window or door. An insert may be placed within the hollow of a window or door beside a roller assembly.

A vacuum insulated door for an appliance includes an outer wrapper that defines an evacuation port. An inner liner is coupled to the outer wrapper defining an insulating cavity therebetween. A base is coupled to the outer wrapper adjacent to the evacuation port. A servicing tube has a connecting end and a servicing end. The servicing tube is in fluid communication with the insulating cavity via the evacuation port. The connecting end is coupled to the base. A handle has first and second ends coupled to the outer wrapper and a center portion therebetween spaced-apart from the outer wrapper. The first end is coupled to the outer wrapper proximate the evacuation port. The servicing tube extends along an inner surface of the handle.

Extruded plastic profiles with integrated insulation, the method for extruding such products, and the windows and doors made with such plastic extrusions. The plastic extrusions may additionally include a low heat build-up capstock system comprising an acrylic cap and pigment system that is substantially IR transparent. The extruded plastic profiles with integrated insulation are recyclable using conventional plastic extrusion process and are fully weldable in conventional window and door manufacturing.

A structural component for use in a building structure, comprising an internal cavity, defined by a component-based cavity-defining internal wall configuration and comprising a low emissivity material disposed within the cavity. The low emissivity material defines at least a portion of a surface of the component-based cavity-defining inner wall configuration. The low emissivity material may be provided as a layer adhering to a wall configuration substrate of the component-based cavity defining the inner wall configuration. The low emissivity material may further be adhered to the component-based cavity wall configuration substrate defining the inner wall configuration using spray coating. The low emissivity material may further be provided as a surface of a composite insert disposed within the cavity, wherein the composite insert comprises the low emissivity material coupled to a substrate material.

A window assembly may include a vacuum insulated glass unit and a frame assembly. The vacuum insulated glass unit may include first and second glass substrates defining a space therebetween that is at a pressure lower than atmospheric pressure. One of the first and second glass substrates may include a vacuum port extending outward therefrom. The vacuum port may define a passage in communication with the space. The frame assembly supports the glass unit and may include a base member and a glazing member. The base member and the glazing member cooperate to define a slot in which an edge portion of the glass unit is received. The glazing member may include a cavity receiving the vacuum port.

Extruded plastic profiles with integrated insulation, the method for extruding such products, and the windows and doors made with such plastic extrusions. The plastic extrusions may additionally include a low heat build-up capstock system comprising an acrylic cap and pigment system that is substantially IR transparent. The extruded plastic profiles with integrated insulation are recyclable using conventional plastic extrusion process and are fully weldable in conventional window and door manufacturing.

A frame assembly for a window, door or wall comprise trusses that serve as a structural support and a thermal break. The frame assembly includes an inner frame portion and an outer frame portion, with the trusses mounted there-between. The trusses comprise thermally insulating strut members that have a lower thermal conductivity than the inner and outer frame portions, and in some embodiments between can be composed of carbon fiber. The thermally insulating strut members enables the trusses to serve as thermal breaks and provide heat insulation between the inner frame portion and the outer frame portion, while providing structural support to the frame assembly.