Patent classifications
E21B10/5676
Methods of fabricating cutting elements for earth-boring tools and methods of selectively removing a portion of a cutting element of an earth-boring tool
Cutting elements for use with earth-boring tools include a cutting table having at least two sections where a boundary between the at least two sections is at least partially defined by a discontinuity formed in the cutting table. Earth-boring tools including a tool body and a plurality of cutting elements carried by the tool body. The cutting elements include a cutting table secured to a substrate. The cutting table includes a plurality of adjacent sections, each having a discrete cutting edge where at least one section is configured to be selectively detached from the substrate in order to substantially expose a cutting edge of an adjacent section. Methods for fabricating cutting elements for use with an earth-boring tool including forming a cutting table comprising a plurality of adjacent sections.
Earth-boring tools having cutting elements with cutting faces exhibiting multiple coefficients of friction, and related methods
An earth-boring tool having at least one cutting element with a multi-friction cutting face provides for the steering of formation cuttings as the cuttings slide across the cutting face. The multi-friction cutting element includes a diamond table bonded to a substrate of superabrasive material. The diamond table has a cutting face formed thereon with a cutting edge extending along a periphery of the cutting face. The cutting face has a first area having an average surface finish roughness less than an average surface finish roughness of a second area of the cutting face, the two areas separated by a boundary having a proximal end proximate a tool crown and a distal end remote from the tool crown.
Shaped cutters
Embodiments of the present invention provides cutting elements for use on rotary drill bits for drilling subterranean formations. More specifically, the present disclosure relates to cutting elements having a shaped upper surface including at least one spoke for cutting and/or failing subterranean formations during drilling. The present disclosure also relates to drill bits incorporating one or more of such cutting elements.
POLYCRYSTALLINE DIAMOND CUTTING ELEMENT HAVING IMPROVED CUTTING EFFICIENCY
A cutting element may include a body, a concave cutting face formed at a first end of the body, the cutting face including one or more cutting ridges adjacent a cutting tip that are raised above the concavity of the cutting face and having a length that is at least about 10% of a diameter of the cutting face. An edge is formed around a perimeter of the cutting face, and the edge has an edge angle defined between a tangent of the cutting face and a cylindrical side surface of the body, the edge angle being acute at the cutting tip and varying around the perimeter of the cutting face.
POLYCRYSTALLINE DIAMOND BODIES HAVING ANNULAR REGIONS WITH DIFFERING CHARACTERISTICS
Polycrystalline diamond bodies having an annular region of diamond grains and a core region of diamond grains and methods of making the same are disclosed. In one embodiment, a polycrystalline diamond body includes an annular region of inter-bonded diamond grains having a first characteristic property and a core region of inter-bonded diamond grains bonded to the annular region and having a second characteristic property that differs from the first characteristic property. The annular region decreases in thickness from a perimeter surface of the polycrystalline diamond body towards a centerline axis.
METHODS OF MAKING POLYCRYSTALLINE DIAMOND BODIES HAVING ANNULAR REGIONS WITH DIFFERING CHARACTERISTICS
Polycrystalline diamond bodies having an annular region of diamond grains and a core region of diamond grains and methods of making the same are disclosed. In one embodiment, a polycrystalline diamond body includes an annular region of inter-bonded diamond grains having a first characteristic property and a core region of inter-bonded diamond grains bonded to the annular region and having a second characteristic property that differs from the first characteristic property. The annular region decreases in thickness from a perimeter surface of the polycrystalline diamond body towards a centerline axis.
CUTTER ASSEMBLY AND METHODS FOR MAKING SAME
A cutter assembly for a cutting tool has a super-hard volume of super-hard material having a proximal end and a distal end and including a cavity; and a cover member. The super-hard volume has a super-hard surface at the distal end including a cutting edge. The cavity has a cavity open end at the distal end. The super-hard surface includes a cavity peripheral area coterminous with the cavity open end and the cover member has a cover peripheral area configured to mate with the cavity peripheral area to allow the cover member to cover the cavity at the cavity open end, the covered cavity providing a housing chamber within the super-hard volume. A method of making a cutter assembly is also disclosed.
Drill bit cutter elements and drill bits including same
A cutter element includes a base portion having a central axis, a first end, and a second end. In addition, the cutter element includes a cutting layer fixably mounted to the first end of the base portion. The cutting layer includes a cutting face distal. The cutting face includes a planar central region centered relative to the central axis and disposed in a plane oriented perpendicular to the central axis. The cutting face also includes a plurality of circumferentially-spaced cutting regions disposed about the planar central region. Each cutting region extends from the planar central region to the radially outer surface of the cutting layer. Each cutting region slopes axially toward the base portion moving radially outward from the planar central region to the radially outer surface of the cutting layer. Further, the cutting face includes a plurality of circumferentially-spaced relief regions disposed about the planar central region. Each relief region extends from the planar central region to the radially outer surface. Each relief region slopes axially toward the base portion moving radially outward from the planar central region to the radially outer surface of the cutting layer. The plurality of cutting regions and the plurality of relief regions are circumferentially arranged in an alternating manner such that one relief region is circumferentially disposed two circumferentially adjacent cutting regions of the plurality of cutting regions.
CUTTING ELEMENTS HAVING NON-PLANAR SURFACES AND TOOLS INCORPORATING THE SAME
A cutting element includes a body, a non-planar cutting face formed on a first end of the body, and an edge formed around a perimeter of the cutting face. The cutting face includes a central raised portion, and the edge has an edge angle defined between the cutting face and a side surface of the body. The edge angle varies around the perimeter of the cutting face and includes an acute edge angle defined by a portion of the cutting face extending downwardly from the edge to a depth from the cutting angle. The portion of the edge defining the acute edge angle may be directly adjacent: a side surface of the cutting element; a bevel of the cutting element; or a flat region at the perimeter of the cutting element or bevel.
Multiple ridge diamond compact for drill bit and drill bit
The disclosure relates to a multiple ridge diamond compact for a drill bit, comprising a hard alloy substrate (cemented carbide substrate) (102) and a diamond composite layer (101), wherein an end surface of the diamond composite layer is provided with at least two ridges angled relative to each other, and converging ends of two adjacent ridges extend to an edge of the diamond composite layer (101) so as to form a concave cutting edge portion on the edge. The plurality of ridges angled relative to each other are set as a cutting surface group to simultaneously cut a formation, the formation is first pre-crushed by means of the ridges angled relative to each other, the ridges first enter the formation from sharp surfaces (the converging ends of the ridges), a crushing pit in the direction of the ridges is further enlarged, and then the formation is further extruded and crushed by inclined surfaces on two sides of the group of ridges, such that the cutting surfaces thereof have a plowing effect, thus improving the crushing and drilling performance of the diamond compact, reducing the drilling cutting resistance, and further increasing the mechanical drilling speed (rate of penetration) of the diamond drill bit.