A downhole tool includes a top sub-assembly that couples to a downhole conveyance and a housing. The housing includes a bore that extends through the housing from the top sub-assembly to a downhole end of the housing opposite the uphole end, and a plurality of compartments fluidly coupled to the bore. The downhole end of the housing including a tapered portion. At least one of the plurality of compartments includes at least one piston configured to extend away from the housing to forcibly expand at least a portion of a wellbore tubular based at least in part on a fluid pressure in the at least one compartment. The tool includes at least one hydraulic swage coupled to the housing and configured to expand to forcibly expand at least the portion of the wellbore tubular based at least in part on a fluid pressure in the bore.

A method of installing a downhole device comprises introducing a downhole device into a wellbore, the downhole device comprising a substrate and a shape memory polymer in a deformed state disposed on the substrate; combining a modified activation material in the form of a powder, a hydrogel, an xerogel, or a combination comprising at least one of the foregoing with a carrier to provide an activation fluid; introducing the activation fluid into the wellbore; releasing an activation agent in a liquid form from the modified activation material; and contacting the shape memory polymer in the deformed state with the released activation agent in an amount effective to deploy the shape memory polymer.

A pipe puller system and methods of pipe extraction are shown. In one example a pipe to be replaced is pulled by attaching a pulling force to multiple locations along a length of the pipe. In one example pulling forces can be varied between different attachment locations to better control or eliminate tearing of the pipe. In one example, a pipe loosening device may be used prior to pulling the pipe from the ground.

An expansion tool includes a housing and a hydraulic power section for stroking a first expander on a pulling mandrel through a bore of an expandable outer clad, the expansion tool including a ratcheting reaction assembly, having a ratchet rack and a ratcheting component thereon, that engages a proximal end of the outer clad to prevent axial movement of the outer clad as the first expander is drawn through a portion of the bore of the outer clad to expand the outer clad. The ratcheting reaction assembly remains engaged with the proximal end of the outer clad as the housing is repositioned uphole to permit staged expansion of the outer clad using the first expander. The expansion tool improves sealing and structure integrity of the expanded outer clad within the casing by maintaining the outer clad in a position throughout the staged expansion process.

A system for radially expanding a tubular element (2) in an underground borehole (3) comprises an expansion string (16) extending into the tubular element (2) and including an expander (27) and a jack device (24) for pulling the expander (27) through the tubular element (2) so as to radially expand the tubular element (2). The jack device (24) is provided with an anchor (28) having at least one slip element (50) adapted to be radially moved against the inner surface of the tubular element (2). A cage (14) is positioned above the tubular element (2), which cage (14) is surrounded by a cylindrical wall and adapted to receive the anchor (28) and to be radially expanded by the anchor (28) against said cylindrical wall.

An anchoring system for anchoring a tool (24) in a downhole tubular element (2) comprises: an anchor (28) having a central body (40) connected to, or integrally formed with, the tool (24); a slip element (50) radially movable relative to the central body (32) between a retracted and an expanded position against the inner surface of the tubular element (2), a primary spring (56) for moving the slip element to the expanded position; a control device comprising a stop member (60) against which the slip element (50) is pushed by the primary spring (56); and a secondary spring (58) acting on the stop member (60) to move each slip element (50) to its retracted position.

A tubular string comprises a plurality of torque connectors connecting a plurality of tubular members. At least one torque connector of the plurality of torque connectors comprises a pin component threadably connected to the box component. The pin comprises a three torque shoulders corresponding to three surfaces of the box component. In at least one embodiment, a sacrificial material is deposited between one of the torque shoulders and one of the surfaces to provide additional torque capacity to the torque connector. Additional apparatus, methods, and systems are disclosed.

A patching construction method using a hydraulic variable-grade expansion tool for blocking during is provided, which includes a conversion joint, a supporting central pipe, a supporting ring, an expansion pipe, pressure gradient piston subs, double female thread connection subs, T-shaped limiting subs, a tapered centering sub, double male thread central shafts, split supporting subs, an expansion cone, a piston sub with male and female threads, a T-shaped ball compressor, a lower U-shaped pressing sleeve, a ball-seat fixing sleeve, a reciprocating spring, a sealing ball seat, a sealing ball, a tapered guide sub, etc. A patching construction method using a hydraulic variable-grade expansion tool for blocking during, omits the conventional expansion cone sealing manner, and designs a variable pressure gradient expansion tool, so that achieves the objectives of low pressure, large expansion force and reliable sealing, avoids drilling out bottom sealing joint, and reduces the risk of expansion failure.

A downhole liner delivery tool includes a housing with a flow path; a detachable nose assembly coupled to the housing and fluidly coupled to the flow path and including one or more retractable grips; a flexible wellbore liner including a first end coupled to the detachable nose assembly and a second end coupled within the housing and stored within the flow path of the housing; a seat formed in the flow path and configured to receive a member dropped in a wellbore to increase a fluid pressure of a fluid resin pumped through the flow path to anchor the one or more retractable grips to a wellbore wall and detach the detachable nose assembly from the housing, the fluid resin further pumped through the flow path to deploy the flexible wellbore liner from the housing and seal the flexible wellbore liner against the wellbore wall.

A technique facilitates joining of sections of tubing and related monitoring. An expandable tubular member may be coupled with an external tubing, e.g. a casing. The expandable tubular member is deployed into the external tubing to a desired position. Then, an expandable portion of the expandable tubular member may be plastically deformed in a radially outward direction and into engagement with the external tubing. A sensor system may be combined with the expandable tubular member to monitor a characteristic of the expandable tubular member.