In one embodiment, a method of completing a wellbore (10) includes positioning an expandable tubular having a support layer (121) disposed on an exterior of the expandable tubular inside a casing (15); mechanically expanding the tubular and the support layer, wherein a distance between an outer diameter of the support layer and the inner diameter of the casing is sufficient to prevent burst of the tubular; and hydraulically expanding the support layer into contact with the casing.

A downhole expandable liner hanger positioned in a subterranean wellbore. The liner hanger may comprise a liner and an expansion element. The expansion element may comprise one or more seal elements bonded to the expansion element in an open-ended containment system, wherein each of the one or more seal elements is a nanoreinforced rubber element comprising a polymer host and a plurality of nanostructures.

A collar for a refracturing liner includes a body having a first end and a second end, the first end being configured to connect to a first liner segment, and the second end being configured to connect to a second liner segment. The body defines an inner diameter surface extending between the first and second ends. The collar also includes at least one radial expansion feature formed in the body, wherein the at least one radial expansion feature is configured to deform radially outward when the body is axially compressed, and wherein the at least one radial expansion feature is configured to engage a surrounding tubular and form a fluid flow barrier therewith.

A casing patch system comprising a base tubular with two anchor/seals coupled to the base tubular and an expansion tool comprising two expansion devices positioned such that upon expansion of the first anchor/seal, the second expansion device engages the second anchor/seal, which allows reduction of the expansion forces due to sequential expansion and reduces the length of the displacement necessary for setting the casing patch, eliminating the need for resetting the thruster, which allows deployment and setting of the casing patch on a wireline. In another embodiment, the expansion device comprises two swages coupled to a shaft at a distance between them approximately equal to the length of the anchor/seal. The swage diameters are selected such that the expansion forces of the anchor/seal by front and back swages are approximately equal, resulting in significantly less expansion force compared to the expansion force necessary for expansion by a single swage, which allows a high degree of anchor/seal expansions unachievable by single swage expansion devices.

An expansion system is capable of expanding a tubular that has no shoe or plug. The tubular is expanded by a cone coupled to a mandrel, which is energized by a jack actuator to effect a plurality of strokes. The jack actuator is supported by a support member. The jack actuator releasably engages and locks to an operational pipe at predetermined length intervals corresponding to the length of each actuator stroke. The actuator jack is reset and moved to a new locking location between strokes. The operational pipe holds the expandable tubular in place during expansion. After expansion, the cone, mandrel, actuator jack, and operational pipe are free of the expandable tubular and can be pulled out of the wellbore. The expansion system can be used for applications of patches having a small size in wellbores where milling debris may be detrimental.

A downhole electrohydraulic movement arrangement including a spark gap device positioned and configured to move a separate component, and an energy source electrically connected to the spark gap device. A method for moving a component in a downhole environment including disposing an electrohydraulic arrangement having a spark gap device and an energy source electrically connected to the spark gap device operably proximate a component, actuating the spark gap device, generating a pressure wave with the spark gap device, and moving the component with the pressure wave. A downhole system including a borehole, a component moved within the borehole by an electrohydraulic arrangement.

The present disclosure provides an expansion assembly for setting a liner hanger into mating engagement with an interior surface of a wellbore casing. In one embodiment, the expansion assembly comprises a cone mandrel and an expanding cone assembly positioned adjacent the cone mandrel. The expanding cone assembly includes a plurality of sections, the plurality of sections positioned adjacent each other, each separable by a space S. and together forming an annular ring. The plurality of sections are configured to expand radially outward to a first outer diameter when subjected to a linear downhole force when moving downhole and to contract radially inward to a second smaller outer diameter when moving uphole.

A casing shoe having a composite body portion, a coupling portion attached to one end of the body portion, and a one-way check valve assembly positioned in the body portion, the valve assembly and body portion having a centerline nozzle and a plurality of circumferentially spaced smaller diameter nozzles positioned around the centerline nozzle.

An expandable connection is configured such that a metal-to-metal seal is created upon expansion, even under different expansion ratios. The creation of the metal-to-metal seal can rely on a spring-back effect after expansion. A high pressure rating of the metal-to-metal seal that is created can be achieved with an oversized box face thickness. The expandable connection can also be configured to achieve a high tensile efficiency.

The invention in one aspect provides an apparatus and method for forming a connection between an inner tubular and a caisson of an offshore structure. The apparatus comprises a mandrel, and a seal arrangement disposed on the mandrel and configured to create a seal between the mandrel and an inner surface of an inner tubular in which the apparatus is located. The seal arrangement comprises first and second cup seals, axially separated on the mandrel, and configured to define a substantially annular volume between the mandrel and the inner tubular in use. A pressure transmission path delivers a pressurised fluid to the annular volume, and the apparatus is configured to pressurise the annular volume and thereby expand the inner tubular in a radial direction and into contact with the caisson to form a connection between the inner tubular and the caisson.