E21B43/127

Electric well service rig for ESP installations
11401797 · 2022-08-02 ·

A mobile service rig includes an onboard rechargeable electric power storage system (e.g., a battery, supercapacitor, etc.) for powering the rig's hoist and drive wheels. Under battery power, the rig travels overland to service wellbores at various wellsites. Once at a wellsite, a submerged pump assembly at the site is de-energized, and the hoist proceeds to remove and reinstall tubing and the pump assembly. While the electric pump assembly is de-energized, the rig's onboard rechargeable electric power storage system taps into the electric power source normally used for the electric pump assembly. The electric power source of the electric pump assembly recharges the rechargeable electric power storage system while the rig is servicing the well. When the hoist lowers the tubing back down into the wellbore, the energy generated by that operation is recovered and used for replenishing the rig's rechargeable electric power storage system.

Optical monitoring and control of pumpjack

Systems and methods provide real-time optical monitoring and control of well operations using digital cameras and image analysis. The systems and methods deploy one or more digital cameras in place of or in addition to conventional sensors to capture images of a well pump during well operations. The images may then be analyzed using image analysis algorithms and programs to measure a height, position, shape, and other measurements for certain components of the well pump relative to previous images. These image-based measurements may then be used to determine various operational parameters, such as pump speed, pump load, and other operational parameters. The operational parameters may then be processed by a pump control system to optimize pump operations based on the operational parameters.

Electric well service rig
11448014 · 2022-09-20 ·

A mobile service rig includes an onboard rechargeable electric power storage system (e.g., a battery, supercapacitor, etc.) for powering the rig's hoist and drive wheels. Under battery power, the rig travels overland to service wellbores at various wellsites. Once at a wellsite, a pumpjack at the site is de-energized, and the hoist proceeds to remove and reinstall wellstrings (e.g., tubing and sucker rods). While the pumpjack is de-energized, the rig's onboard rechargeable electric power storage system taps into the electric power source normally used for the pumpjack. The drive wheels and hoist can drain the rig's rechargeable electric power storage system, but the pumpjack's electric power source can gradually recharge it while the rig is servicing the wellbore.

Universal electric well service rig
11448050 · 2022-09-20 ·

A mobile service rig includes an onboard rechargeable electric power storage system (e.g., a battery, supercapacitor, etc.) for powering the rig's hoist and other equipment used for repairing or servicing a well at a wellsite. In some examples, the rechargeable electric power storage system is recharged by an electrical power grid that is normally used for powering a pumping unit at the well. Some examples of the mobile service rig include a diesel powered charging generator for backup power. In some examples, an auxiliary braking generator coupled to the rig's hoist provides regenerative braking to help recharge the electric power storage system. Some examples of the mobile service rig comprise a trailer hitched to a diesel powered tractor.

Sucker rod transfer assembly

A sucker rod transfer assembly for handling a sucker rod prior to the sucker rod being installed for use in a well. The transfer assembly includes an elongated body having a cavity that receives an end of the sucker rod. A slot is formed in an end wall of the body, and an opening extends lengthwise along the body that exposes the cavity. The sucker rod is engaged with the transfer assembly by inserting a tip and shoulder of the sucker rod laterally into the opening while sliding a portion of the sucker rod below the shoulder into the slot. The sucker rod is axially supported in the transfer assembly by interfering contact between the shoulder and edges of the slot. A spring selectively biases safety rings around the sucker rod end to retain the sucker rod end in the cavity.

Systems and Methods for controlling a vertical pumping unit
20220290536 · 2022-09-15 · ·

Systems and methods for controlling a vertical pumping unit are provided. The method includes a self-learning phase and a running phase, wherein the self-learning phase includes obtaining a self-learning result and the running phase includes controlling a motor of the vertical pumping unit to run according to the self-learning result and preset running parameters. The method enables the vertical pumping unit to adjust running parameters of the running phase according to the self-learning results, avoid the accumulation of errors effectively so that changes in stroke length and stroke frequency caused by the motor V-belt, load belt extension and retraction and other elastic links are limited to a minimum range so as to ensure the running accuracy of the vertical pumping unit.

Electric powered hydraulic fracturing pump system with single electric powered multi-plunger fracturing pump

A hydraulic fracturing system includes a support structure having a first area at a first height and a second area at a second height, the first and second areas adjacent one another. The system also includes an electric powered, multi-plunger pump with an odd number of plungers, arranged in the first area, the electric powered pump coupled to a well, via outlet piping, and powered by at least one electric motor, also arranged in the first area. The system further includes a variable frequency drive (VFD), arranged in the second area, connected to the at least one electric motor, the VFD configured to control at least a speed of the at least one electric motor. The system also includes a transformer, arranged in the second area, the transformer positioned within an enclosure with the VFD, the transformer distributing power to the electric pump.

Multi-stage downhole gas separator
11459859 · 2022-10-04 · ·

Horizontal wells and multi-completion vertical wells generally have a greater performance requirement on downhole gas separators to separate a gas portion from a liquid portion of the well fluid prior to entering an artificial lifting system (or pump). Implementations described and claimed herein provide a downhole gas separator comprising a dip tube extending from a tubing inlet to an open end, a tubing section extending around the dip tube, and a separator sleeve extending around the tubing section. A liquid component of the fluid stream makes a first u-turn at the open end of the separator sleeve, an s-turn at the openings in the tubing section, and second u-turn at the open end of the dip tube. A gaseous component of the fluid stream continues upwards at the open end of the separator sleeve.

PUMPING UNIT INSPECTION SENSOR ASSEMBLY, SYSTEM AND METHOD
20220195863 · 2022-06-23 ·

A sensor assembly can include a gyroscope, an accelerometer, and a housing assembly containing the gyroscope and the accelerometer. An axis of the gyroscope can be collinear with an axis of the accelerometer. A method of inspecting a well pumping unit can include attaching a sensor assembly to the pumping unit, recording acceleration versus time data, and in response to an amplitude of the acceleration versus time data exceeding a predetermined threshold, transforming the data to acceleration versus frequency data. A method of balancing a well pumping unit can include comparing peaks of acceleration versus rotational orientation data to peaks of acceleration due to circular motion, and adjusting a position of a counterweight, thereby reducing a difference between the peaks of acceleration due to circular motion and the peaks of the acceleration versus rotational orientation data for subsequent operation of the pumping unit.

PRESSURE ACTUATED DOWNHOLE DEVICE
20220090467 · 2022-03-24 ·

A downhole valve, such as a safety valve or sub-sea safety valve (SSSV). The downhole valve comprising: a housing; a flow path between a valve inlet and a valve outlet; a valve mechanism; and a piston member; wherein the valve mechanism is operable by actuation of the piston member to selectively open and close the flow path between the valve inlet and valve outlet; and the piston member is actuatable by a pressure differential between an annulus pressure at the valve and a pressure at the valve outlet and/or in a portion of the flow path closest to the valve outlet. The valve can comprise an opening for receiving the annular pressure that is isolated from the valve inlet and valve outlet. The downhole valve can be configured such that it prevents operation of the valve mechanism to open and/or close the flow path by a pressure differential between the valve inlet and valve outlet.