Systems and methods for real-time monitoring and control of well operations at a well site use machine learning (ML) based analytics at the well site. The systems and methods perform ML-based analytics on data from the well site via an edge device directly at the well site to detect operations that fall outside expected norms and automatically respond to such abnormal operations. The edge device can issue alerts regarding the abnormal operations and take predefined steps to reduce potential damage resulting from such abnormal operations. The edge device can also anticipate failures and a time to failure by performing ML-based analytics on operations data from the well site using normal operations data. This can help decrease downtime and minimize lost productivity and cost as well as reduce health and safety risks for field personnel.

An exemplary pump jack system (10) is operable to cause well liquid to be pumped to the surface by a subsurface well pump (29). The exemplary system includes a driver (42) that is in rotatable connection with a pump/motor (48). The pump/motor is a rotary type variable output positive displacement pump/motor that delivers working liquid at a selectively variable flow rate in closed liquid connection to a motor/pump (38). The exemplary motor/pump includes a rotatable output coupler (40) that is in operative connection with a gearbox (34) which causes the pump jack to undergo reciprocating motion. The motor/pump is a rotary type positive displacement motor/pump that is in closed liquid connection with the pump/motor liquid inlet of the pump motor. The pump/motor is operable to deliver working liquid flow therefrom to drive the motor/pump at a selectively variable speed while the driver operates at a generally constant rotational speed. Return force which acts on the motor/pump during at least a portion of the pump jack cycle is operative to cause the motor/pump to urge working liquid toward the pump/motor which assists the driver in pump/motor operation.

A hydraulic fracturing system includes a support structure having a first area at a first height and a second area at a second height, the first and second areas adjacent one another. The system also includes an electric powered, multi-plunger pump with an odd number of plungers, arranged in the first area, the electric powered pump coupled to a well, via outlet piping, and powered by at least one electric motor, also arranged in the first area. The system further includes a variable frequency drive (VFD), arranged in the second area, connected to the at least one electric motor, the VFD configured to control at least a speed of the at least one electric motor. The system also includes a transformer, arranged in the second area, the transformer positioned within an enclosure with the VFD, the transformer distributing power to the electric pump.

Providing diagnostics or monitoring operation of a rod pressure includes using waves in production fluid produced by the rod pump may be used to determine one or more operating states of the rod pump. The one or more operating states of the rod pump may be used by a user to diagnose or monitor the operation of the rod pump.

Systems to drive a downhole pump include an enclosure body with a magnetically transparent wall. A magnetic driver or a stationary member with coil windings in slots is disposed outside the enclosure body. A magnetic follower or a movable member with one or more permanent magnets is disposed inside the enclosure body such that the magnetic follower or movable member is exposed to a different environment compared to the magnetic driver or stationary member. The magnetic driver and magnetic follower, or the stationary member and movable member, are separated by a gap containing at least a portion of the magnetically transparent wall. A prime mover is operatively coupled to the magnetic driver. A rod couples the magnetic follower or the movable member to the downhole pump. Movement of the rod with the magnetic follower or the movable member operates the pump.

A method and an arrangement for operating a process for extracting a fluid in a borehole are optimized. In the case of deep wells, the location of an interface depth in the borehole is detected. A pressure measurement of the pressure at the head of the borehole is made. The pressure in the liquid in the borehole below the interface depth is determined from the measured pressure at the head of the borehole and the detected location of the interface depth. The determination of this pressure is used for regulating the performance of an extracting device for the liquid that is to be extracted.

A downhole pump used for a reciprocating pump system includes a barrel and a plunger. The barrel couples to a tubing string and has a standing valve. The plunger couples to a rod string and has a traveling valve. One or both of the valves can include an assembly comprising a housing, an insert, a ball, and a seat. The insert allowing for flow therethrough defines a ball stop at one end has a ball passage at the other end. The insert positions in flow passage of the housing, and one of the ends engages a shoulder in the passage. The insert is secured in the flow passage with metallic material metallurgically affixed between at least a portion of the insert and the flow passage. For example, brazing material can be brazed at the end of the insert to metallurgically affix the insert in the passage. The ball is positioned in the insert, and the seat is positioned adjacent an end of the insert. The assembly is then incorporated into components of the pump.

An extraction arrangement for the extraction of hydrocarbons that allows reducing related costs by simplifying the structure, reducing the number of parts used in this type of arrangement, and consequently reducing the associated risks and facilitating both operation and maintenance tasks, also optimizing the extraction capacity of the pump by not having leaks in seals because the latter are not necessary as it is a fixed tube.

Described herein are methods and system that use electromagnetic heating to heat wellbores and the fluids therein. The heating is achieved by placing one or more permanent magnets in the wellbore and moving a metallic component and/or the one or more permanent magnets relative to each other. This generates eddy currents in the metallic component, which heat the metallic component. This heat is transferred to the fluids in the wellbore from the metallic component by convection. In some embodiments, permanent magnets are installed in the tubing to induce eddy current heating in a well by converting the linear motion of a sucker rod to rotary motion of a conducting tube using a lead or ball screw. The heater may directly integrate with existing pump jack equipment with little or no additional infrastructure required.

A drive assembly for a tubing rotator comprising: a linear force to motive force convertor including an input for receiving a linear motion drive force and an output for outputting a rotary motion drive force, an arm for receiving a linear drive force and inputting it to the linear force to motive force convertor and an actuator couplable to a polish rod and configured for transmitting a linear drive from the polish rod to the arm.