Enclosures are used to attenuate noise produced by a high decibel producing device, such as a gas turbine engine or other rotating machinery. However, enclosures that achieve high Sound Transmission Class (STC) ratings are generally expensive and immobile, whereas inexpensive and mobile enclosures are generally incapable of achieving high STC ratings. Accordingly, a composite noise-attenuating panel system is disclosed that can achieve the high STC ratings associated with immobile, site-erected enclosures, using subpanels that are separated by an air gap and an internal filler (e.g., mineral wool), while maintaining the weight, form factor, and ease of use associated with lightweight, modular mobile enclosures.

Enclosures are used to attenuate noise produced by a high decibel producing device, such as a gas turbine engine or other rotating machinery. However, enclosures that achieve high Sound Transmission Class (STC) ratings are generally expensive and immobile, whereas inexpensive and mobile enclosures are generally incapable of achieving high STC ratings. Accordingly, a composite noise-attenuating panel system is disclosed that can achieve the high STC ratings associated with immobile, site-erected enclosures, using subpanels that are separated by an air gap and an internal filler (e.g., mineral wool), while maintaining the weight, form factor, and ease of use associated with lightweight, modular mobile enclosures.

Disclosed is a building board construction that provides enhanced acoustical properties. In one possible embodiment, the board is a gypsum board with opposing facing sheets and an intermediate set gypsum core. An opened celled polymeric sheet is formed within the gypsum core and gives the resulting board enhanced sound absorption. In an alternative embodiment, individual pieces of polymeric foam are used in stead of the polymeric sheet. Also disclosed are various manufacturing methods whereby boards with enhanced acoustical properties can be formed in an continuous process. The various components of the present disclosure, and the manner in which they interrelate, are described in greater detail hereinafter.

Disclosed is a building board construction that provides enhanced acoustical properties. In one possible embodiment, the board is a gypsum board with opposing facing sheets and an intermediate set gypsum core. An opened celled polymeric sheet is formed within the gypsum core and gives the resulting board enhanced sound absorption. In an alternative embodiment, individual pieces of polymeric foam are used in stead of the polymeric sheet. Also disclosed are various manufacturing methods whereby boards with enhanced acoustical properties can be formed in an continuous process. The various components of the present disclosure, and the manner in which they interrelate, are described in greater detail hereinafter.

The present invention is directed to an acoustic ceiling panel having a first major exposed surface opposite a second major exposed surface, the acoustic ceiling panel comprising: a first layer having an upper surface opposite a lower surface, the first layer comprising: a first body comprising a first major surface opposite a second major surface and a side surface extending between the first and second major surfaces, the first body being air-permeable; and a first attenuation coating applied to the first body; a second layer having an upper surface opposite a lower surface, the second layer comprising: a second body comprising a first major surface opposite a second major surface and a side surface extending between the first and second major surfaces, the second body being air-permeable; and a second attenuation coating applied to the second body; and an adhesive present between the first and second layers.

The present invention is directed to an acoustic ceiling panel having a first major exposed surface opposite a second major exposed surface, the acoustic ceiling panel comprising: a first layer having an upper surface opposite a lower surface, the first layer comprising: a first body comprising a first major surface opposite a second major surface and a side surface extending between the first and second major surfaces, the first body being air-permeable; and a first attenuation coating applied to the first body; a second layer having an upper surface opposite a lower surface, the second layer comprising: a second body comprising a first major surface opposite a second major surface and a side surface extending between the first and second major surfaces, the second body being air-permeable; and a second attenuation coating applied to the second body; and an adhesive present between the first and second layers.

A sound attenuation material includes a plurality of particles, each having a core and an elastic or compliant coating around the core, and a matrix surrounding the plurality of particles, the matrix being less dense than the core. A method of manufacturing sound attenuating materials includes adding an elastic or compliant coating to core particles and drying and/or curing the coating, mixing the coated core particles into a matrix material, and pouring the mixture into a mold. The core particles are denser than the matrix material.

A sound damping wallboard and methods of forming a sound damping wallboard are disclosed. The sound damping wallboard comprises a gypsum layer with a gypsum surface having an encasing layer. The encasing layer is partially removed to expose the gypsum surface and form a gypsum surface portion and a first encasing layer portion on the gypsum layer. A sound damping layer is applied to the gypsum layer to cover at least part of the gypsum surface portion and the encasing layer portion.

A sound damping wallboard and methods of forming a sound damping wallboard are disclosed. The sound damping wallboard comprises a gypsum layer with a gypsum surface having an encasing layer. The encasing layer is partially removed to expose the gypsum surface and form a gypsum surface portion and a first encasing layer portion on the gypsum layer. A sound damping layer is applied to the gypsum layer to cover at least part of the gypsum surface portion and the encasing layer portion.

A multilayer acoustic and shock absorbing cushion, consisting of a buffer layer, two waterproof moisture-permeable layers respectively mounted on the corresponding two sides of the buffer layer, and two surface layers respectively mounted on each side of the waterproof moisture-permeable layers away from or at a distance from by the buffer layer. The buffer layer, each of the waterproof moisture-permeable layers, and each of the surface layers are needle punched and bonded to form a single body. The multilayer acoustic and shock absorbing cushion of the present invention is primarily used in building partitions and wall systems to prevent noise and vibration produced when household residents are doing physical activities from disturbing other neighbors. The multilayer acoustic and shock absorbing cushion is further provided with advantages including acoustic and shock absorbing functions, anti-efflorescence ability, and good cement bonding stability.