A tray-like modular building component adapted for filling with concrete after assembly with like components into a building frame, said tray-like modular building component comprising: a substantially rectangular frame with a pair of opposed sides and a pair of opposed ends defining an interior therebetween; a sheet mounted to said building frame and extending over said interior; a pair of beams, each mounted to said building frame along each said pair of sides respectively; and a pair of end plates, each mounted to said building frame along each said pair of ends respectively, wherein said sheet, said pair of beams and said pair of end plates together form an open-topped tray for receiving the concrete therein.

A tray-like modular building component adapted for filling with concrete after assembly with like components into a building frame, said tray-like modular building component comprising: a substantially rectangular frame with a pair of opposed sides and a pair of opposed ends defining an interior therebetween; a sheet mounted to said building frame and extending over said interior; a pair of beams, each mounted to said building frame along each said pair of sides respectively; and a pair of end plates, each mounted to said building frame along each said pair of ends respectively, wherein said sheet, said pair of beams and said pair of end plates together form an open-topped tray for receiving the concrete therein.

A building module for use in construction of a building comprising a deck oriented in a horizontal plane and a plurality of hollow structural members extending downwardly from around a periphery of the deck. A method of constructing a building comprising placing a plurality of prefabricated modules according to a floor plan to form a story of the building, pouring concrete into the hollow structural members of the plurality of modules to form structural columns, pouring concrete onto the decks of the plurality of prefabricated modules for form structural slabs, and allowing the structural columns and structural slabs to set to complete the story of the building. Embodiments include a plurality of techniques for sealing adjacent prefabricated modules and for installing a balcony on the prefabricated modules.

Provided are a hollow composite beam using a dual-web and a construction method thereof. The hollow composite beam using a dual-web can secure space efficiency using a tendon installed in an internal space of a dual-web and can efficiently adjust a tensioning force using the tendon anchored by an anchoring wedge and a separable bolt, wherein the dual-web is formed as a web of a steel beam having a bottom flange on which a deck plate is supported.

A structural member section is provided that may be comprised of horizontal top and bottom flange elements interconnected by one or more vertical web member. The top flange of the member is serrated such that a series of serrations protrude horizontally in at least one direction from a top of the one or more vertical web member or are cut-out from the flange of a rolled shape. In one embodiment, the serrated top flange and at least a portion of the web member are intended to be encased by a horizontal concrete slab or slab-on-deck assembly. The slab material is capable of encasing all exposed surfaces of and curing around each serration to transfer horizontal shear forces between the serrated top flange and the slab material such that the member and slab behave compositely without needing additional reinforcing located within the voids between serrations.

A structural member section is provided that may be comprised of horizontal top and bottom flange elements interconnected by one or more vertical web member. The top flange of the member is serrated such that a series of serrations protrude horizontally in at least one direction from a top of the one or more vertical web member or are cut-out from the flange of a rolled shape. In one embodiment, the serrated top flange and at least a portion of the web member are intended to be encased by a horizontal concrete slab or slab-on-deck assembly. The slab material is capable of encasing all exposed surfaces of and curing around each serration to transfer horizontal shear forces between the serrated top flange and the slab material such that the member and slab behave compositely without needing additional reinforcing located within the voids between serrations.

The present invention provides a prefabricated floor panel system used in stay in place formwork for pouring concrete floors. The prefabricated floor panel system includes a top and has walls depending downwardly at an upper lateral edge of the wall from each outermost lateral edge of the top, a lower lateral edge of each wall having a ledge extending outwardly away from the top. A first ledge of one prefabricated floor panel system is capable of overlying another ledge of an adjacent prefabricated floor panel system to allow for the one prefabricated floor panel system to be joined to the adjacent prefabricated floor panel system to form a channel. The first ledge of the prefabricated floor panel system is provided with a reinforcing bar spaced away from the wall and the first ledge of the prefabricated floor panel system, the reinforcing bar being supported by a plurality of a reinforcing bar chairs spaced along the length of the prefabricated panel system, the reinforcing bar chairs being attached to the first ledge or wall such that there are no significant interfering structures projecting from a lower surface of the first ledge. The other ledge of the prefabricated floor panel system is free of interfering structures above the ledge to allow the first ledge of one prefabricated floor panel system to overlie the other ledge of an adjacent prefabricated floor panel system to allow for the one prefabricated floor panel system to be joined to the adjacent prefabricated floor panel system to form a channel.

Stay-in-place forms and methods and equipment for installing thereof. A concrete form includes a vertical component and a horizontal component, the vertical component located substantially perpendicular to the horizontal component. Also, the form includes an interior surface, at least a portion of the interior surface providing a form for supporting uncured concrete; wherein the uncured concrete forms a concrete structural portion upon curing of the uncured concrete; and wherein the interior surface remains attached to the concrete structural portion after curing. The form may include inserts and compatible form attachments. Also, forms including recesses may be utilized to reduce the weight thereof. Lifting equipment and accessories may be utilized to lift the form from a form holder and set same in place. Forms contain the work area as soon as it is installed to minimize fall hazards and the time, costs, and downtime associated with installation of safety measures.

Stay-in-place forms and methods and equipment for installing thereof. A concrete form includes a vertical component and a horizontal component, the vertical component located substantially perpendicular to the horizontal component. Also, the form includes an interior surface, at least a portion of the interior surface providing a form for supporting uncured concrete; wherein the uncured concrete forms a concrete structural portion upon curing of the uncured concrete; and wherein the interior surface remains attached to the concrete structural portion after curing. The form may include inserts and compatible form attachments. Also, forms including recesses may be utilized to reduce the weight thereof. Lifting equipment and accessories may be utilized to lift the form from a form holder and set same in place. Forms contain the work area as soon as it is installed to minimize fall hazards and the time, costs, and downtime associated with installation of safety measures.

Decking hangers (e.g., strut hangers, flexible hangers, combinations thereof, or the like) are utilized along with keys (e.g., continuous keys, discontinuous keys, combination thereof, or the like) to hang decking components from structural decking (e.g., fluted steel structural decking, or the like). The decking hangers may be rigid and/or flexible, and include an adjustment that allows one end of the hanger to move with respect to another end. The keys may be continuous and run longitudinally parallel with the direction of the webs of the flutes of the decking. Alternatively, the keys may be discontinuous having a continuous side (e.g., continuous perimeter), or multiple sides, that enclose a corresponding connector at an end of a hanger. The keys provide different locations for installing the hangers and/or providing multiple (e.g., two or more) points of connection on at least one end of a single hanger.