In order to produce sharp corners in edge regions (2) of a strand (1) of deformable material which is applied to a glass pane, the strand (1) forming a spacer in the insulating glass, a tool (5) is forced against the outer corner (3) and a tool (6) against the inner corner (4). The tools (5, 6) have active portions (7, 8) which correspond to the shape of the outer corner (3) and to the shape of the inner corner (4).

An apparatus and method is provided for forming folds at a corner in a spacer frame assembly used in the construction of insulating glass unit windows. The apparatus comprises a carriage supporting first and second crimping fingers. The crimping fingers are spaced about a path of travel for the passage of metal strips during operation. The apparatus comprises an encoder to determine a velocity of the strips, and a motor coupled to a ball screw assembly. The ball screw assembly moves the carriage during operation along the path of travel. The apparatus comprises an electrical gearing arrangement for accelerating the carriage along the path. The electrical gearing arrangement includes a controller and a double acting rack assembly, the controller being coupled to the motor, the encoder, and the double rack assembly. The double rack assembly simultaneously actuates the fingers at a direction substantially transverse to the path.

A spacer formation cell usable in configuration of a window assembly, wherein the cell includes a plurality of stages through which a spacer work piece is routed, and the stages include a holding stage, a cutting stage, a bending stage, and a connecting stage. The stages can be arranged in interlinked configuration, enabling spacers to be fabricated in a direct and time-efficient manner. The stages can be interlinked to form a framework, forming an exterior enclosure for the stages of the cell, and enabling at least of the majority of the cell's operations to be readily overseen by an operator from single vantage points around the cell. The configuration of the formation cell enables a wide variety of spacer types and/or sizes to be readily processed, with such processing to be readily alternated.

Spacers/spacer frame assemblies for use in insulating glass units that include offset seams and methods of using and manufacturing the same are described herein.

A spacer frame assembly and method of manufacturing that includes a substantially linear channel comprising two lateral walls connected by a base wall, the channel having first and second ends that when assembled, includes at least three sides and corresponding corners between each of the sides; the linear channel further includes a nose portion of the first end and a receiving portion of the second end having a channel for receiving the nose portion; and the nose portion comprising a first undulation in the first end and the receiving portion comprising a second undulation in the second end. The first and second undulations nest when the ends are in an assembled position.

A spacer frame assembly and method of assembly includes a substantially linear channel comprising two lateral walls and a base wall. The channel has first and second ends that when assembled, includes at least three sides and corresponding corners between each of said sides. The first end includes a connecting structure and the second end includes an opposite frame end. The opposite frame end has an opposite channel for receiving a nose portion of said connecting structure. The opposite channel includes stiffening flanges extending inwardly from the lateral walls relative to the channel. The connecting structure further includes a first aperture in the base wall comprising a first projection into the channel and the opposite channel comprises a second aperture in the base wall comprising a second projection into the channel. Wherein the first projection tactilely interweaves with the second projection when the spacer frame is assembled.

A spacer frame assembly and method of assembly includes a substantially linear channel having first and second ends. The substantially linear channel that when assembled includes at least four sides and corresponding corners between each of the sides. The spacer frame assembly also has a connecting structure located at one of the first and second ends and an opposite frame end located at the other of the one of first and second ends. The opposite frame end has an inner channel for receiving a nose portion of the connecting structure. The spacer frame assembly also includes a stop extending from the connecting structure for locating the opposite frame end when in the assembled position.

A method for producing a triple insulating glazing unit is presented. According to the method, one pane is inserted into a groove of a spacer that is peripherally shaped to form a spacer frame to enframe the pane. A first pane and a second pane are connected to corresponding contact surfaces of the spacer frame by way of an upper edge and lateral edges of the first and second panes. Lower edges of the first and second panes are bent outward. Formed interpane spaces are filled from below with a protective gas, and the arrangement of the panes and the spacer frame is sealed and pressed together.

Method and Apparatus for fabricating a spacer frame for use in an insulating glass unit. One of a multiple number of possible spacer frame materials is chosen for the spacer frame. An elongated strip of the material is moved to a notching station where notches are formed at corner locations. The character of the notches is adjusted based on the selection of the metal strip material and more particularly to achieve bending of the material in an repeatable, straightforward manner. Downstream from the notching station the metal strip is bent into a channel shaped elongated frame member having side walls. Further downstream a leading strip of channel shaped material is severed or separated from succeeding material still passing through the notching and bending station.

The technology disclosed herein generally relate to assembly equipment for window units. In one embodiment, a window unit assembly system is taught that has a frame component that is configured to support equipment for a window unit assembly line. A pane conveyor is supported by the frame component and is configured to move panes along the window unit assembly line. A spacer conveyor is supported by the same frame component as the pane conveyor and is configured to move spacer elements along the window unit assembly line.