A flexible insulating structure includes a batting and a mixture of aerogel-containing particles and a binder, the aerogel-containing particles impregnating at least one layer of the batting. A method for preparing a flexible insulating structure comprises applying a mixture including aerogel-containing particles and a binder to a batting having one or more batting layers; and drying or allowing the binder to dry, thereby forming the flexible insulating structure.

A wall construction, or other opaque structure of a building, includes a sequence of highly reflective insulation elements that block heat energy exchange across air spaces, combined with material insulation supporting a heat energy highly reflective surface of the highly reflective insulation element. A highly reflective insulation element is formed by enclosing an air space between surfaces, of which one or both of those surfaces is a heat energy highly reflective surface. The heat energy highly reflective surface can be provided by a layer applied to a material. In an opaque building structure, two or more such highly reflective insulation elements, using three or more heat energy highly reflective surfaces, and two or more air spaces, where the material supporting at least one of the heat energy highly reflective surfaces is a material insulator, can improve energy efficiency.

An insulation product may include a container, a first insulation material forming a first layer inside the container, and a second insulation material forming a second layer inside the container, and the first layer is compressed by the second layer. A structure in a building may include studs, first and second claddings mounted to opposite sides of the studs, and structure spaces defined between the studs and the opposing claddings. A first insulation material may include first layers on and substantially covering a first one of the claddings inside the structure spaces. In addition, a second insulation material may have second layers inside the structure spaces. The first layers are compressed and substantially covered by the second layers, and the second layers substantially cover a second one of the claddings inside the structure spaces.

An environmentally friendly, bio-based binder system that is useful for the formation of fiberglass insulation, the system includes: A) an aqueous curable binder composition, which includes a carbohydrate and a crosslinking agent; and B) a dedust composition, which includes a blown, stripped plant-based oil and optionally at least one emulsifying agent. The bio-based binder system is typically heated to form a cured binder system.

The present invention concerns an insulating roof support assembly for a roof structure comprising a plurality roof elongated rafters spaced apart in a predetermined distance with insulation boards therebetween, wherein elongated mineral wool fiber insulation elements are provided on the top of each of the elongated roof rafters and elongated wooden elements on top of said insulation elements with at least one impermeable membrane between at least two neighbouring insulation elements sandwiched between the wooden elements and the insulation elements.

A method of manufacturing a mineral fibre thermal insulation product comprises the sequential steps of: Forming mineral fibres from a molten mineral mixture; Spraying a substantially formaldehyde free binder solution on to the mineral fibres, the binder solution comprising: a reducing sugar, an acid precursor derivable from an inorganic salt and a source of nitrogen; Collecting the mineral fibres to which the binder solution has been applied to form a batt of mineral fibres; and Curing the batt comprising the mineral fibres and the binder which is in contact with the mineral fibres by passing the batt through a curing oven so as to provide a batt of mineral fibres held together by a substantially water insoluble cured binder.

A fibrous insulation product comprising a plurality of randomly oriented glass fibers and a cross-linked formaldehyde-free binder composition at least partially coating the fibers is disclosed. The cross-linked formaldehyde-free binder composition is formed from an aqueous binder composition comprising 5.0% by weight to 37.0% by weight of at least one monomeric polyol having at least four hydroxyl groups and at least 50.0% by weight of a cross-linking agent comprising a polymeric polycarboxylic acid having at least two carboxylic acid groups, based on the total solids content of the aqueous binder composition. The glass fibers have an average fiber diameter in the range of 8 HT to 12 HT. The fibrous insulation product, after curing, has a density, when uncompressed, in the range of 0.30 pcf to 2.7 pcf.

A fibrous insulation product having a plurality of randomly oriented glass fibers and a binder composition that holds the glass fibers together is disclosed. The fibrous insulation product has an R-value in the range of 10 to 54 and, after curing, has a density, when uncompressed, in the range of 0.30 pcf to 2.7 pcf. Furthermore, the fibrous insulation product includes glass fibers that, prior to the application of the binder composition, have an average fiber diameter in the range of 15 HT to 19 HT and a quantity of binder that is in the range of 2% to 10% by weight of the fibrous insulation product. The fibrous insulation product also has an average fiber diameter to density ratio (Fd/D) of less than or equal to 40 and a comfort factor less than or equal to 3.417(Fd/D)+60.

An insulation installation system and method of installing insulation in a wall structure for a modular construction unit. The insulation installation system includes an insulation in-feed table, an insulation out-feed table, an insulation saw assembly, and an insulation unload tool. The insulation in-feed table moves a batt of insulation thereon. The insulation out-feed table receives the batt of insulation from the insulation in-feed table. The insulation saw assembly includes an insulation saw that cuts the batt of insulation into a cut insulation having a size to fit into a wall cavity of the wall structure. The insulation unload tool grabs the cut insulation from the insulation out-feed table and places the cut insulation into the wall cavity of the wall structure.

A method of installing an insulation component in a structural element. The method may comprise providing the insulation component. The insulation component may comprise an insulation layer and a binding layer coupled to the insulation layer. The binding layer may be in a dry state and non-tacky. The method may include applying liquid to the binding layer to activate the binding layer to be in an activated state and tacky, and pressing the binding layer in the activated state against the structural element to install the insulation component in the structural element.