A fire resistant construction block that comprises a core comprising a polygonal shape including a front face, a rear face, a right face, a left face, a bottom face, and a top face. The fire resistant construction block further comprises a fire resistant coating surrounding at least a portion of the core and an optional intermediate layer disposed between the core and the fire resistant coating. The fire resistant construction block can comprise a plurality of channels, and the top face of the fire resistant construction block comprises a sloped surface. The fire resistant construction block can be configured to be disposed above a window of a building and the placement of the fire resistant construction block can enable an exterior wall of a building to comply with a National Fire Protection Agency Code 285 standard fire test method and/or other fire test standards.

A cloud-based system network for verifying and documenting prefabricating Class-A fire-protected wood-framed buildings produced from a prefabricated Class-A fire-protected wood-framed building factory system supporting multiple production lines for producing Class-A fire-protected wood-framed components including wall panels, floor panels, stair panels, floor trusses, and roof trusses for use in constructing custom and pre-specified prefabricated Class-A fire-protected wood-framed buildings. The system network includes (i) a data center with web, application and database servers for supporting a web-based site for hosting digital images of barcoded/RFID-tagged certificates attached to prefabricated Class-A fire-protected wood-framed building components, and other certification documents, and (ii) mobile smart-phones used to capture digital photographs and video recordings of Class-A fire-protected wood-framed building sections, and upload the captured digital images to the data center, for each prefabricated wood-framed building project, so that building purchasers, insurance companies, builders, architects and other stakeholders can review such certifications and documentations during the prefabrication of wood-framed buildings from the factory system.

The present application is directed toward fire-rated wall construction components and wall systems for use in building construction. Embodiments can include tracks for holding studs which incorporate various geometries capable of receiving fire-retardant material, flat straps for use between tracks and fluted wall components, fire sponges for use in fluted wall components, and tracks with protruding grooves or other structures which prevent unwanted air movement between a wallboard component and the track.

A fire-rated receiver channel includes at least one intumescent or other fire-resistant material strip. The receiver channel can nest with a framing member, such as metal tracks, headers, header tracks, sill plates, bottom tracks, metal studs, wood studs or wall partitions, and placed at a perimeter of a wall assembly to create a fire block arrangement. In other arrangements, a track assembly includes two nested tracks, an inner track and outer track. The assembly is designed so that the outside width of the outer track is equal to or less than the outside width of the inner track to present a substantially flush external surface for attachment of exterior sheathing elements when the assembly is used in an external wall.

A prefabricated formed edge guide for fireproofing a structural steel member and method of use is disclosed, which includes a formed edge, a set of mesh surfaces attached to the formed edge, and a thickness formed by the formed edge and the set of mesh surfaces. A fireproofed structure is disclosed that includes a member including a set of surfaces, a set of the preformed edge guides attached to the set of surfaces, and a fireproofing thickness formed by the formed edge and the set of mesh surfaces. A fireproofing material is adhered to the member using the set of preformed edge guides and the fireproofing thickness to create the fireproofed structure. The fireproofing material may be applied in one single layer or in successive layers.

A window wall assembly includes a floor slab, a first window with a bottom sill positioned atop the floor slab and a second window with a top sill positioned at a lower surface of the floor slab. A panel extends between the first and second windows such that a void is defined between the panel and the floor slab. A fire-retardant gasket is positioned within the void and in sealing contact with the floor slab and the bottom sill.

A fire-rated receiver channel includes at least one intumescent or other fire-resistant material strip. The receiver channel can nest with a framing member, such as metal tracks, headers, header tracks, sill plates, bottom tracks, metal studs, wood studs or wall partitions, and placed at a perimeter of a wall assembly to create a fire block arrangement. In other arrangements, a track assembly includes two nested tracks, an inner track and outer track. The assembly is designed so that the outside width of the outer track is equal to or less than the outside width of the inner track to present a substantially flush external surface for attachment of exterior sheathing elements when the assembly is used in an external wall.

A fire retardant, vapor impermeable coating composition is disclosed which is useful for protecting gypsum, wood, polyurethane, polystyrene, and other construction materials and surfaces, such as components for buildings. The composition does not require halogenated compounds and is considered environmentally friendly. The composition is provided in the form of a liquid-applicable aqueous latex comprising at least one latex polymer and an expandable graphite, optionally a hydrophobic thickener, and optionally other fire retardants such as metal hydroxides, wherein the polymer is selected such that the composition, when coated onto a substrate and allowed to dry, has a vapor permeability not exceeding one perm (5.7010.sup.8 g/Pa.Math.s.Math.m.sup.2 when tested according to ASTM E96B-10 at an average dry film thickness of 40 mils). The invention provides fire retardant air barrier layers for construction materials, such as polyurethane or polystyrene insulation beads or panels, as well as vapor impermeable laminates for construction applications.

The present application is directed toward fire-rated wall construction components and wall systems for use in building construction. Embodiments can include tracks for holding studs which incorporate various geometries capable of receiving fire-retardant material, flat straps for use between tracks and fluted wall components, fire sponges for use in fluted wall components, and tracks with protruding grooves or other structures which prevent unwanted air movement between a wallboard component and the track.

Embodiments of a leno weave mesh of the present invention generally include a plurality of high-temperature weft yarns, high-temperature warp yarns, and low melting point warp yarns; wherein each low melting point warp yarn is intertwined with a high-temperature warp yarn, each intertwined pair of warp yarns is positioned such that the low melting point warp yarn and high-temperature warp yarn are disposed alternatingly on either side of the woven mesh at intersections of the weft and warp yarns, and the woven mesh is heated whereby the surfaces of the low melting point warp yarns adhere to the surface of the high-temperature warp yarns and said high-temperature weft yarns at contact points there between. An intumescent coating system employing embodiments of the mesh, and a method of providing thermal protection to a substrate utilizing the intumescent coating system, are also provided.