An internal combustion engine may include at least one cylinder and at least one hollow-heat valve. The at least one hollow-head valve may include a valve shaft and a valve head, and may be guided in a valve shaft guide. The engine may also include at least one valve seat ring on which the valve head sealingly lies when the at least one hollow-head valve is closed. The engine may additionally include a valve shaft seal with at least two seal lips and oil disposed between the valve shaft and the valve shaft guide. The at least one valve seat ring may be composed of a sintered metal including infiltrated copper. The valve shaft may include one of a chromium-containing coating and a boron carbide-containing coating.

An iron-based alloy includes, in weight percent, carbon from about 0.75 to about 2 percent; manganese from about 0.1 to about 1 percent; silicon from about 0.1 to about 1 percent; chromium from about 3 to about 6 percent; nickel up to about 4 percent; vanadium from about 1 to about 3 percent; molybdenum from about 4 to about 7 percent; tungsten from about 4 to about 7 percent; cobalt from about 4 to about 7 percent; boron up to about 0.1 percent; nitrogen from about 0.001 to about 0.15 percent, aluminum from about 0.001 to about 0.6 percent, copper from about 0.1 to about 1 percent, sulfur up to about 0.3 percent, phosphorus up to about 0.3 percent, up to about 5 percent total of tantalum, titanium, hafnium and zirconium; iron from about 65 to about 80 percent; and incidental impurities.

An iron-based alloy includes, in weight percent, carbon from about 0.75 to about 2 percent; manganese from about 0.1 to about 1 percent; silicon from about 0.1 to about 1 percent; chromium from about 3 to about 6 percent; nickel up to about 4 percent; vanadium from about 1 to about 3 percent; molybdenum from about 4 to about 7 percent; tungsten from about 4 to about 7 percent; cobalt from about 4 to about 7 percent; boron up to about 0.1 percent; nitrogen from about 0.001 to about 0.15 percent, aluminum from about 0.001 to about 0.6 percent, copper from about 0.1 to about 1 percent, sulfur up to about 0.3 percent, phosphorus up to about 0.3 percent, up to about 5 percent total of tantalum, titanium, hafnium and zirconium; iron from about 65 to about 80 percent; and incidental impurities.

A cooling system for a cylinder head of an internal combustion engine includes a cylindrical seat configured to engage an exhaust valve, a first coolant jacket, and a first conduit. The exhaust valve seat defines an annular cooling passage extending along a circumference of the cylindrical seat. A wall of the cylindrical seat defines a first opening into the annular cooling passage and a second opening into the annular cooling passage, where the first opening is positioned diametrically opposite to the second opening. The first coolant jacket is positioned adjacent to a fire-deck of the internal combustion engine. The first conduit fluidly couples the first coolant jacket to the at least one of the first opening and the second opening to the annular cooling passage in the exhaust valve seat.

An iron-based alloy includes, in weight percent, carbon from about 0.75 to about 2 percent; manganese from about 0.1 to about 1 percent; silicon from about 0.1 to about 1 percent; chromium from about 3 to about 6 percent; nickel up to about 4 percent; vanadium from about 1 to about 3 percent; molybdenum from about 4 to about 7 percent; tungsten from about 4 to about 7 percent; cobalt from about 4 to about 7 percent; boron up to about 0.1 percent; nitrogen from about 0.001 to about 0.15 percent, aluminum from about 0.001 to about 0.6 percent, copper from about 0.1 to about 1 percent, sulfur up to about 0.3 percent, phosphorus up to about 0.3 percent, up to about 5 percent total of tantalum, titanium, hafnium and zirconium; iron from about 65 to about 80 percent; and incidental impurities. The alloy is suitable for use in elevated temperature applications such as in valve seat inserts for combustion engines.

An iron-based alloy includes, in weight percent, carbon from about 0.75 to about 2 percent; manganese from about 0.1 to about 1 percent; silicon from about 0.1 to about 1 percent; chromium from about 3 to about 6 percent; nickel up to about 4 percent; vanadium from about 1 to about 3 percent; molybdenum from about 4 to about 7 percent; tungsten from about 4 to about 7 percent; cobalt from about 4 to about 7 percent; boron up to about 0.1 percent; nitrogen from about 0.001 to about 0.15 percent, aluminum from about 0.001 to about 0.6 percent, copper from about 0.1 to about 1 percent, sulfur up to about 0.3 percent, phosphorus up to about 0.3 percent, up to about 5 percent total of tantalum, titanium, hafnium and zirconium; iron from about 65 to about 80 percent; and incidental impurities. The alloy is suitable for use in elevated temperature applications such as in valve seat inserts for combustion engines.

A method of manufacturing an engine valve intermediate product with a boss portion formed in integral fashion at an outer circumferential surface at an intermediate location on a stem forming portion. The manufacturing method may comprise a stem retaining operation in which an intermediate location of the stem forming portion is retained by a plurality of intermediate jigs removably installable radially with respect to a center of the stem forming portion, and a base end portion is retained by a base end jig. The manufacturing method may further comprise a stem enlarging operation in which compressive forces are applied from both ends of the intermediate product and the boss portion is formed as the intermediate product is made to rotate and alternating loads that cause tensile forces and compressive forces to act in repeated and alternating fashion at the outer circumferential surface of the stem forming portion are applied.

A cylinder head having a cast-in-place valve seat for an automobile vehicle includes a valve seat having an inner wall. At least one retaining feature integrally and homogeneously extends from the inner wall. The valve seat when positioned into a casting mold has the at least one retaining feature assisting in retaining the valve seat in the casting mold. A metal in a molten form is received in the casting mold. A cast component formed after cooling of the metal has the valve seat cast-in-place.

A processing method of a cylinder head for a multi-cylinder engine includes a step of fixing the cylinder head to a fixing jig of a machining apparatus in a longitudinal placement posture in which a plurality of recesses are arrayed vertically, the plurality of recesses configuring portions of combustion chambers of respective cylinders, a step of calculating inclination information of the cylinder head in the longitudinal placement posture by measuring relative positions of at least two recess reference surfaces among recess reference surfaces which are respectively formed in the plurality of recesses, a step of correcting a recess processing condition by a tool of the machining apparatus, the recess processing condition being defined in advance, based on the calculated inclination information, and a step of processing respective inner walls of the plurality of recesses by the tool of the machining apparatus based on the corrected recess processing condition.

Intended is to improve the corrosion resistance of an overlay used in a nuclear power plant, and to reduce dissolution of cobalt from an overlay. The corrosion and wear resistant overlay 7 is formed along a surface of a base 2 by laser lamination modeling, and is configured from a plurality of metal layers 1a, 1b, 1c, and 1d of a Co-base alloy. The thickness of carbide eutectics that precipitate in the metal layers 1a, 1b, 1c, and 1d is the largest in the metal layer 1a closest to the base 2, and is gradually smaller in the metal layers 1b, 1c, and 1d farther away from the base 2. The intensity of the laser beam applied to form layers by laser lamination modeling is adjusted so that the carbide eutectics that precipitate in at least the outermost metal layer 1d have a controlled size of 10 μm or less.