A method for producing at least one hollow valve for gas exchange may include introducing a bore into a valve shaft and into a valve head to form the at least one hollow valve, measuring a depth of the bore, washing the at least one hollow valve at least once, providing the at least one hollow valve in a retaining device, orienting the retaining device together with the at least one hollow valve with respect to an associated electrode, moving the associated electrode in relation to the at least one hollow valve, inserting the associated electrode into the bore of the at least one hollow valve, enlarging the bore in a region of the valve head by electromechanical machining processes, removing the associated electrode from the at least one hollow valve, rinsing and/or preserving the at least one hollow valve, and measuring a wall thickness of a valve bottom.

A valve clearance measuring assembly includes a panel having a first side, a second side, a forward edge and a rearward edge. The forward edge is extendable between a valve tip and a rocker arm. The first and second sides of the panel each are planar and orientated planar with respect to each other. A head includes a central member and a pair of arms. The arms extend in a generally same direction with respect to each other to define a space between the arms. The panel is attached to the arms and traverses the space. The forward edge is in static communication with the arms such that the forward edge is in a linear configuration as the forward edge traverses the space.

A novel latch seat for a switching rocker arm assembly used in variable valve actuation (VVA) systems for internal combustion engines. The seat is formed interactively in the assembled switching rocker arm using a novel fixture and press. The press interactively creates a curved dimple of the correct curvature, position and depth while measuring several lash dimensions. Since the latch seat is formed on the assembled rocker arm assembly, the latch seat depth is designed to account for the inaccuracies in the rocker arm assembly parts which create lash. Therefore all of the parts may be made with less precision since the latch seat is sized to compensate for the inaccuracies of all of the parts. The rocker arm assembly parts now may be manufactured to less stringent standards, but result in a rocker arm assembly with same accuracy of rocker arm assemblies manufactured to previous standards.

A control valve assembly of a variable cam timing phaser of a variable cam timing system, with the variable cam timing phaser including a housing and a rotor, and with the variable cam timing system including a camshaft, includes a valve housing extending along an axis. The valve housing includes a threaded portion adapted to engage the camshaft, and a body portion spaced axially from the threaded portion. The body portion defines a body interior. The control valve assembly also includes a piston disposed in the body interior and moveable along the axis between a first position and a second position. The control valve assembly further includes a cap removably coupled to the body portion of the valve housing. The cap includes a torque driving element configured to be received by a tool for transmitting torque from the tool for fixing the cap to the body portion.

A method for mounting a camshaft module may involve a module that includes a module cover in which a camshaft is accommodated. The camshaft may comprise a main shaft and a plurality of displacement elements with cam tracks formed thereon for valve-control purposes. The displacement elements may be arranged at predetermined positions in the module cover. The main shaft may be guided along a shaft axis through accommodating passages of the displacement elements. The method may involve arranging a first displacement element in the module cover, introducing the main shaft into the module cover and guiding the main shaft through the accommodating passage of the first displacement element, arranging a second displacement element in the module cover, rotating the main shaft about the shaft axis by an angular amount, and advancing and guiding the main shaft through the accommodating passage of the second displacement element. Further, the displacement elements are arranged in the model cover with an identical rotary orientation about the shaft axis.

An output element (1) of a camshaft adjuster (8) is described, in which the output element (1) has a contact surface (2) for rotatably fixed connection to a camshaft; the contact surface (2) has at least one outlet port (3) of an oil channel (4) of the output element (1), which may be situated opposite an outlet port of an oil channel of the camshaft in order to conduct hydraulic medium from the camshaft into the output element (1); the contact surface (2) has a structuring (6) in order to increase the torque transmission between the output element (1) and the camshaft; this structuring (6) is structure-free in the area (5) around the outlet port (3) and this area (5) is designed for sealing the outlet port (3) with respect to the surrounding environment.

A valve-actuating lever for reciprocating-piston internal combustion engines is proposed, wherein this lever is supported on a cylinder head of the internal combustion engine or a part of this cylinder head, is in active connection with a cam of a camshaft, has an essentially inverted U-shaped cross section, is made from steel sheet metal by a punching, bending, and/or deep-drawing measure, and has, in addition to a support plate (5) for a shaft of a gas-exchange valve or for an intermediate piece, lateral guide cheeks (3, 4). A height of the lateral guide cheeks (3, 4) can be changed with regard to the support plate (5) by an embossing procedure.

A camshaft adjuster is produced that includes a stator and a rotor, which is rotatable relative to the stator, wherein the stator and the rotor are produced with first planar surfaces on a first end face and with second planar surfaces on a second end face, which is formed to be opposite the first end face when viewed in an axial direction; wherein the rotor and/or the stator is produced according to a powder-metallurgical method, wherein the first planar surfaces or the second planar surfaces of the stator and the rotor are ground or finished, and the respective other planar surfaces of the first and second planar surfaces of the stator and the rotor are calibrated and left unground.

A camshaft adjuster is produced that includes a stator and a rotor, which is rotatable relative to the stator, wherein the stator and the rotor are produced with first planar surfaces on a first end face and with second planar surfaces on a second end face, which is formed to be opposite the first end face when viewed in an axial direction and wherein the rotor and/or the stator is or are produced according to a powder-metallurgical method, The first planar surfaces and the second planar surfaces of the stator and the rotor are ground or finished, and the lateral surface of the stator and the lateral surface of the rotor are left uncalibrated.

An exhaust valve includes a stem extending to a valve end. The valve end includes a pressure relief apparatus. An engine assembly includes a casing defining a cylinder bore, a combustion chamber and an exhaust passage. The combustion chamber is disposed between the exhaust passage and the cylinder bore. The engine assembly also includes a piston movable in the cylinder bore. The engine assembly further includes an exhaust valve movable between a first position blocking fluid communication through the exhaust passage and a second position allowing fluid communication through the exhaust passage. The exhaust valve includes a pressure relief apparatus configured to allow fluid communication through the exhaust valve from the cylinder bore to the exhaust passage when the exhaust valve is in the first position and a predetermined pressure threshold occurs in the cylinder bore between the exhaust valve and the piston.