Methods and systems are provided for diagnosing an active exhaust valve in an exhaust system based on thermal data. In one example, a method may include indicating degradation of a first active exhaust valve positioned in a first exhaust pipe of a first engine bank based on a difference between a first temperature of exhaust downstream of the first active exhaust valve and a second temperature of exhaust downstream of a second active exhaust valve positioned in a second exhaust pipe of a second engine bank. Degradation of the valve may be confirmed based on thermal image data acquired at outlets of the first and second exhaust pipes.

A multi-mode muffler for an exhaust system of an internal combustion engine provides a rotary plate that modulates exhaust gas flow between a first and second flow path. Each flow path may provide different sound dampening characteristics, thereby providing different sound profiles with the same muffler. In a disclosed embodiment, the rotary plate is driven by a shaft coupled to an external actuator. Also, a third possible position of the rotary plate may allow flow through both the first and second flow paths, thereby providing a third possible noise profile. One of the sound profiles may be louder than the other thereby allowing the muffler to switch between “loud” and “quiet” modes of operation.

The muffler for a motorized vehicle includes a housing with an inlet chamber and an outlet chamber, an exhaust inlet, and an exhaust outlet. The muffler includes a first channel with a first noise dampening amount that is within the housing interior, to fluidly connect the inlet chamber and the outlet chamber. The muffler includes second channel with a second noise dampening amount that is within the housing interior between the inlet chamber and the outlet chamber. The first noise dampening amount is greater than the second noise dampening amount. A valve selectively fluidly connects the inlet chamber and the outlet chamber thorough the second channel, and is configured to variably obstruct the flow of exhaust gas through the second channel. In various embodiments, the muffler has more than one inlet chamber and more than one exhaust outlet.

A valve comprises a valve body delimiting a passage for exhaust gases, a flap arranged in the valve body, and a drive shaft configured to drive the flap, and which is integrally secured to the flap. At least one guide bearing is configured to guide the drive shaft of the flap in rotation in relation to the valve body, and is connected to the valve body. The valve also includes an actuator and a transmission comprising an adapter rigidly attached directly to the drive shaft of the flap. The transmission is arranged in order to transmit a motor torque between the actuator and the adapter. The adapter has a contact surface that is in sealed contact with a complementary surface provided on the guide bearing.

A valve includes a valve body having an exhaust gas inlet and an exhaust gas outlet, the valve body defining an exhaust gas circulation passage between the exhaust gas inlet and the exhaust gas outlet. A flap is arranged in the valve body and a shaft drives the flap in rotation with respect to the valve body. At least one guide bearing guides the drive shaft of the flap for rotation relative to the valve body. The guide bearing is engaged through an orifice of the valve body, with an inner end of the guide bearing being located inside the valve body. A first tube is engaged in one of the exhaust gas inlet and exhaust gas outlet and abuts against the inner end of the guide bearing.

The valve includes a valve body that inwardly defines a passage for circulation of a fluid, a drive shaft, and a bearing to guide the rotation of the drive shaft. The bearing comprises a chamber surrounding a segment of the drive shaft and a plurality of balls filling the chamber. The balls are free inside the chamber, and the chamber is completely filled with balls. The balls are in contact with the drive shaft along all or part of the segment.

The present disclosure provides an exhaust system for an internal combustion engine, the exhaust system comprising a first exhaust pipe, a muffler and a second exhaust pipe, and the muffler is mounted between the first exhaust pipe and the second exhaust pipe, the first exhaust pipe is located upstream of the muffler, and the second exhaust pipe is located downstream of the muffler; the second exhaust pipe comprises a single exhaust pipe, the single exhaust pipe having one end connected to a downstream end of the muffler, and the single exhaust pipe being provided with a plurality of connecting holes; or, the second exhaust pipe comprises the single exhaust pipe and a dual exhaust pipe branch, the single exhaust pipe having one end connected to the downstream end of the muffler and the other end connected to the dual exhaust pipe branch.

A vehicle exhaust system includes an exhaust pipe defining an exhaust gas flow path, a heat recovery device connected to the exhaust pipe, and a diverter valve that controls exhaust gas flow between the exhaust pipe and heat recovery device. The diverter valve is moveable between at least a heat recovery mode where the diverter valve blocks flow through the exhaust pipe and directs flow into the heat recovery device, a full bypass acoustic mode where the diverter valve blocks flow through the heat recovery device and directs flow through the exhaust pipe, a transition mode where the diverter valve partially blocks flow through the heat recovery device and partially blocks flow through the exhaust pipe, and a partial bypass acoustic mode where the diverter valve blocks flow through the heat recovery device and partially blocks flow through the exhaust pipe.

Methods and systems are provided for an exhaust muffler system with multiple inlets of different diameters. In one example, the muffler system may include multiple sets of inlet pipes to a muffler with each set of inlet pipes including pipes of different diameters with valves controlling exhaust flow into the inlet pipes. Exhaust from an engine bank may flow to a distinct set of inlet pipes and a distinct outlet pipe of the muffler via a separate exhaust passage.

A muffler for a vehicle includes: a muffler shell; a baffle disposed within the muffler shell, and having a first opening and a second opening which allow an exhaust gas to pass therethrough; and a variable valve mounted on the baffle. In particular, the variable valve includes: a valve plate rotatably mounted to open and close the first opening of the baffle; a valve arm connected to the valve plate; and a valve actuator to move the valve arm by variations in pressure of the exhaust gas. The valve plate is capable of rotating in a plane parallel to a plane of the baffle.