An exhaust gas heating system is provided, comprising a first end face, a second end face, a plurality of honeycomb segments, and a plurality of electrically nonconductive layers. Each honeycomb segment comprises an array of intersecting walls forming channels extending axially between the first end face and the second end face. The intersecting walls comprise an electrically conductive material. The heater further comprises a plurality of electrically nonconductive layers arranged between adjacent segments of the honeycomb segments. The arrays of intersecting walls of the honeycomb segments are electrically isolated from each other by the nonconductive layers. The exhaust gas heating system further comprises a coil wrapped around an external surface of the heater arranged between the first end face and the second end face. The exhaust gas heating system further comprises a DC to AC converter configured to supply the coil with an AC current.

An exhaust gas heater for an exhaust gas system of a combustion engine includes a disk-like carrier defining a heater longitudinal axis and having a first axial side. The carrier has an outer peripheral region disposed radially outwardly of the longitudinal axis and a radially inwardly disposed central region. A heating conductor has a heating region arranged on the first axial side of the carrier. At least one holding member holds the heating conductor on the carrier. The holding member includes at least one holding portion engaging around the heating conductor at the heating region thereof. The carrier has at least one fastening opening formed therein. The holding member includes at least one fastening portion engaging into the at least one fastening opening so as to be fixed to the carrier.

Methods and systems are provided for expediting exhaust catalyst light-off prior to an anticipated engine cold-start event. In one example, a method may include, in anticipation of an engine cold-start, preemptively operating an electric booster and routing compressed air to the catalyst to increase a temperature of the exhaust catalyst while maintaining the engine inactive.

An exhaust aftertreatment arrangement for cleaning exhaust gases includes a fluid channel for providing a fluid pathway for the exhaust gases, a selective catalyst reduction, SCR, catalyst, arranged in or downstream the fluid channel, a heating arrangement for heating the exhaust gases, the heating arrangement being arranged upstream of the SCR catalyst and comprising an electrical heating element, a first fluid pathway for guiding the exhaust gases to the electrical heating element, and a second fluid pathway for guiding the exhaust gases to bypass the electrical heating element, wherein the heating arrangement is removably arranged relative the fluid channel.

An exhaust-gas heater for an exhaust system for an internal combustion engine includes a heating conductor with a first supply-voltage terminal, a second supply-voltage terminal and a heating region extending between the first supply-voltage terminal and the second supply-voltage terminal. A voltage-measuring section is integrated into the heating region.

A heating device, and a method of manufacturing the device, comprises an electrically conductive heating foam, a current conducting foam and two electrodes. The heating foam is divided by interruptions into sections, providing a predefined current path extending from a current lead-in point to a current lead-out point. The electrodes are electrically connected to the current lead-in and lead-out points, respectively, wherein the heating foam is provided on an outside at least in sections with the current conducting foam forming current conducting sections that electrically connect sections of the heating foam to one another. The current lead-in or lead-out point is provided as a connection section of the current conducting foam and extends in a circumferential direction along at least one current conducting section, but is electrically insulated therefrom. The two electrodes are spaced apart from one another in the circumferential direction by less than 180 degrees.

A device for treating exhaust gases which is designed for electrically contacting a plurality of conductor tracks, which are arranged within an interior space that is surrounded by an outer wall of the device, through the outer wall. One or more electrodes which may be electrically contacted through the outer wall are arranged in the interior space, each of which electrodes electrically contacts two or more of the conductor tracks in the interior space.

An electric gas flow heater has a grid-like heating element through which exhaust gas can flow axially, and which forms an electrical resistance heating. The grid-like heating element includes radially successive layers of band-like material, wherein the layers, in an axial view of the heating element, are bent in an undulating manner and include valleys and peaks. The layers that are located between the radially outermost layer and the radially innermost layer are attached by their peaks and valleys to the respectively radially adjacent layer, so that flow-through openings are formed between the layers. The wavelengths of the layers are increasing radially outwards.

Methods and system are provided to heat a catalyst of an after-treatment system for a vehicle. The after-treatment system comprises a heating module having a plurality of heating elements. Each of the plurality of heating elements is independently operable to provide thermal energy to the catalyst of the after-treatment system. One or more of the heating elements of the heating module are selectively operated to provide heat to the catalyst based on an operational parameter of the after-treatment system.

An exhaust treatment assembly for receiving exhaust gas from a motor vehicle includes a mix pipe, a sheath, and a heater. The mix pipe at least partially defines a passage adapted to receive the exhaust gas and a chemical reductant. The sheath includes a first end fluidly sealed to the mix pipe. At least a portion of the sheath is radially spaced apart from the mix pipe to at least partially define a gap. The heater is disposed in the gap. The heater is adapted to heat a reductant impingement surface.