Patent classifications
F01N2250/02
Catalyst system for lean gasoline direct injection engines
A lean gasoline exhaust treatment catalyst article is provided, the article comprising a catalytic material applied on a substrate, wherein the catalytic material comprises a first composition and a second composition, wherein the first and second compositions are present in a layered or zoned configuration, the first composition comprising palladium impregnated onto a porous refractory metal oxide material and rhodium impregnated onto a porous refractory metal oxide material; and the second composition comprising platinum impregnated onto a porous refractory metal oxide material. Methods of making and using such catalyst articles and the associated compositions and systems employing such catalyst articles are also described.
EXHAUST SYSTEM
An exhaust system includes a diesel oxidation catalyst (DOC) device mounted to an exhaust pipe for exhausting an exhaust gas of an engine and purifying hydrocarbon (HC) and carbon monoxide (CO) among the exhaust gas, an urea injector positioned at a rear of the diesel oxidation catalyst device for injecting an urea aqueous solution to an inside of the exhaust pipe, a mixer positioned at the rear of the urea injector, a diesel particulate matter filter (DPF) positioned at the rear of the mixer and coated with a catalyst devoid of a noble metal or a hydrolysis catalyst that does not oxidize ammonia and hydrolyzes the injected urea to reduce a particulate material of the exhaust gas, and a selective catalytic reduction (SCR) device positioned at the rear of the diesel particulate matter filter.
METHOD OF COATING A SUBSTRATE WITH A PARTICLE STABILIZED FOAM
A method of coating a substrate with a foam is described. The method comprises: (a) introducing a foam into a substrate comprising a plurality of channels through open ends of the channels at a first end of the substrate; and (b) applying at least one of (i) a vacuum to open ends of the channels at a second end of the substrate and (ii) a pressure to the open ends of the channels at the first end of the substrate; wherein the foam comprises a particulate material, and wherein the foam is particle stabilized.
Filter substrate comprising three-way catalyst
A catalysed filter for a positive ignition internal combustion engine comprises a porous filtering substrate having a total substrate length coated with a three-way catalyst washcoat composition comprising at least one precious metal selected from the group consisting of rhodium and one or both of platinum and palladium supported on a high surface area oxide, and an oxygen storage component, which composition being axially shared by a first zone comprising inlet surfaces of a first substrate length<total substrate length and a second zone comprising outlet surfaces of a second substrate length<total substrate length, wherein a sum of the substrate length in the first zone and the substrate length in the second zone≧100% and wherein one or both of the following applies: a washcoat loading in the first zone>second zone; and a total precious metal loading in the first zone>second zone.
Exhaust gas treatment system and method with four-way catalyzed filter element
An exhaust gas treatment system for an internal combustion engine includes an exhaust gas pathway configured to receive exhaust gas from the internal combustion engine, a first treatment element positioned within the exhaust gas pathway, a first injector configured to introduce a first reductant into the exhaust gas pathway upstream of the first treatment element, a second injector configured to introduce a second reductant into the exhaust gas pathway downstream of the first treatment element, a second treatment element positioned within the exhaust gas pathway downstream of the second injector, the second treatment element including a SCR element, and a controller configured to periodically initiate a desulfuring regeneration cycle by increasing a concentration of hydrocarbons in the exhaust gas and increasing the flow of the first reductant through the first injector to oxidize sulfur contamination in the first treatment element at temperatures between 400 and 500 degrees Celsius.
Particle filter assembly and method for cleaning a particle filter
Engine exhaust system for an internal combustion engine, the engine exhaust system comprising an exhaust conduit (14) connected to an engine (30), an exhaust gas return conduit (32,33) such that at least a part of the exhaust gas can be returned to the engine. The exhaust gas return conduit, at least along a part of its length, is formed with at least two flow paths (48,49). The engine exhaust system further comprises a particle filter arranged in each of the at least two flow paths and at least one cold flame vaporizer (11) in which fuel is partially oxidized in preheated air to form a cold flame gas. The at least one cold flame vaporizer is arranged in fluid communication with all the flow paths such that the cold flame gas can flow through the particle filters, whereby the cold flame gas can be used to regenerate the particle filter in at least one of the exhaust flow paths while, simultaneously, exhaust gas can flow through the other exhaust flow path or exhaust flow paths. A method for the cleaning of a particle filter is also provided.
Dual UHEGO control of particulate filter regeneration
A system for particulate filter regeneration includes a pre-converter universal heated exhaust gas oxygen (UHEGO) sensor disposed upstream from a three-way catalytic (TWC) converter and a particulate filter (PF), and a post-converter UHEGO sensor disposed downstream from the TWC converter and upstream from the PF. An engine controller for an internal combustion engine (ICE) and in communication with the pre-converter UHEGO sensor and the post-converter UHEGO sensor is included. The engine controller is configured to determine an amount of particulate mass accumulated in the PF during operation of the ICE and deactivate at least one of a plurality of cylinders of the ICE such that a deactivated cylinder intake air (DCIA) pass-through volume flows through the at least one deactivated cylinder and into the TWC converter and the PF. The DCIA pass-through volume is a function of the determined amount of particulate mass accumulated in the PF.
Particle filter and method for producing a particle filter
The invention relates to a particle filter (1) for an exhaust gas system (2), and to a method for producing a particle filter. The particle filter (1) comprises a plurality of flow channels (5), which extend from a first end face (6) towards a second end face (7) and which are separated from one another by porous channel walls (8). On the end faces (6, 7), the flow channels (5) each have mutual closing means (9) such that an exhaust gas (10) enters a flow channel (5) that is open on the first end face (6), flows through the channel wall (8), and escapes from the particle filter (1) by way of an adjacent flow channel (5) that is open on the second end face (7). In a direction of flow (11), the channel wall (8) has, in succession, the following layers: a particle filter layer (13); an intermediate layer (14) comprising a first SCR coating (15) having a first catalytic activity (16); a second SCR coating (18) having a second catalytic activity (19), wherein the second catalytic activity (19) is different from the first catalytic activity (16).
IN-EXHAUST ELECTRICAL ELEMENT FOR NOx STORAGE CATALYST AND SCR SYSTEMS
An exhaust system comprising: a NOx storage catalyst; an electric heating element; and a NOx reduction catalyst wherein the heating element is located downstream of the NOx storage catalyst.
SYSTEM AND METHOD FOR DETECTING RELEASE FROM AN INJECTOR
Methods and systems for operating an engine that includes a catalyst and a particulate filter are described. In one example, release of reductant from an injector may be determined according to a plurality of metrics so that reliability of a release indication may be improved. In addition, operation of an engine may be adjusted responsive to the release indication so that exhaust system temperatures may be maintained.