F01N2330/02

Metal foil catalyst for the control of emissions from diesel engines

A diesel engine emissions catalyst which may be used to fill a niche between standard oxidation catalyst and diesel particulate filters for control of diesel particulate matter. The catalyst includes a structure (substrate) comprising one or more coated, corrugated micro-expanded metal foil layers. The coated surface may be a high surface area, stabilized, and promoted washcoat layer. The corrugated pattern may include a herringbone-style pattern that, when in use, is oriented in a longitudinal direction of the diesel engine exhaust flow. The micro-expanded metal foil provides small openings or eyes that, as the exhaust flow passes through the catalyst (transverse to the eye opening), particulates in the flow impinge on the surface and becomes trapped in the eyes. The catalyst may be used to treat a locomotive engine exhaust stream and may be used with a selective catalyst reduction system.

Honeycomb filter

A honeycomb filter includes a pillar-shaped honeycomb structure body having a porous partition wall disposed to surround a plurality of cells and a plugging portion, wherein the partition wall is composed of a material containing cordierite as a main component thereof, porosity of the partition wall measured by a mercury press-in method is 60 to 68%, an average pore diameter of the partition wall measured by a mercury press-in method is 8 to 12 and in a pore diameter distribution which indicates a cumulative pore volume of the partition wall measured by a mercury press-in method, with a pore diameter (μm) on an abscissa axis and a log differential pore volume (cm.sup.3/g) on an ordinate axis, a first peak that includes a maximum value of the log differential pore volume has a pore diameter value of 10 μm or less, the pore diameter value corresponding to a ⅓ value width of the maximum value.

Honeycomb filter

A honeycomb filter includes a pillar-shaped honeycomb structure body having a porous partition wall disposed to surround a plurality of cells and a plugging portion, wherein the partition wall is composed of a material containing cordierite as a main component thereof, porosity of the partition wall measured by a mercury press-in method is 60 to 68%, an average pore diameter of the partition wall measured by a mercury press-in method is 13 to 18 μm, and in a pore diameter distribution indicating a cumulative pore volume of the partition wall measured by a mercury press-in method, with a pore diameter (μm) on an abscissa axis and a log differential pore volume (cm.sup.3/g) on an ordinate axis, a first peak including a maximum value of the log differential pore volume has a pore diameter value of 15 μm or less, the pore diameter value corresponding to a ⅓ value width of the maximum value.

Double canning exhaust gas purification device

A purification device includes an outer housing canning, extending along a longitudinal axis, and in which exhaust gas is configured to circulate A purification unit is housed in the outer housing canning and incorporates at least one inductive element. An inner induction canning is housed in the outer housing canning and surrounds the purification unit, and comprises an induction device configured to induce an electric current in the at least one inductive element. A holding and insulation assembly is housed in the outer housing canning and surrounds the purification unit. The holding and insulation assembly includes at least one of: an inner holding web positioned radially between the inner induction canning and the purification unit, and/or end rings surrounding the purification unit and positioned on either side of the inner induction canning in a longitudinal direction parallel to the longitudinal axis.

Honeycomb structured body

A honeycomb structured body includes a honeycomb fired body in which multiple through-holes are arranged longitudinally in parallel with one another with a partition wall therebetween. The honeycomb fired body contains ceria-zirconia composite oxide particles and inorganic fibers. 60 to 80% of inorganic fibers observed in a cross-sectional image of the honeycomb structured body cut in a cross-sectional direction perpendicular to a longitudinal direction have a ratio of the length of a long axis to the length of a short axis (long axis/short axis) of 1.00 to 1.30. The length of the long axis is the length of a long axis of a cross section of an inorganic fiber shown in the cross-sectional image. The length of the short axis is the length of a perpendicular bisector of the long axis.

Electric heating type support, exhaust gas purifying device, method for producing electric heating type support, joined body, and method for producing joined body
11187125 · 2021-11-30 · ·

An electric heating type support includes: an electrically conductive honeycomb structure including a pillar shaped honeycomb structure portion composed of conductive ceramics, the pillar shaped honeycomb structure portion including: an outer peripheral wall; and porous partition walls disposed on an inner side of the outer peripheral wall, the porous partition walls defining a plurality of cells, each cell penetrating from one end face to other end face to form a flow path; and a pair of metal terminals disposed so as to face each other across a central axis of the pillar shaped honeycomb structure portion, each metal terminal being joined to a surface of the electrically conductive honeycomb structure via a welded portion so as to follow a surface shape of the electrically conductive honeycomb structure.

Electrically heatable heating disk for exhaust gas aftertreatment

A heating disk for heating up a stream of exhaust gas and/or a component for exhaust gas aftertreatment has a honeycomb body, wound from a plurality of smooth and corrugated metal layers stacked on top of one another. The honeycomb body is received within a carrier shell and an electrical contact is fed through the carrier shell. The honeycomb body is connected to a current source via the electrical contact. The electrical contact has a contact strip within the carrier shell extending in the circumferential direction of the carrier shell. An insulating region is formed between the carrier shell and the contact strip. A plurality of stacks of layers are electrically insulated from one another. Each of the stacks of layers are formed from the plurality of smooth and corrugated metal layers, and which are arranged directly adjacent to one another and conductively connected to the contact strip.

Layered TWC

The present invention relates to a three-way catalyst (TWC) for treatment of exhaust gases from internal combustion engines operated with a predominantly stoichiometric air/fuel ratio, so called spark ignited engines.

Diesel oxidation catalyst and exhaust system

An oxidation catalyst for treating an exhaust gas from a diesel engine comprises: a first washcoat region for oxidising carbon monoxide (CO) and hydrocarbons (HCs), wherein the first washcoat region comprises a first platinum group metal (PGM) and a first support material, and wherein the first washcoat region does not comprise manganese or an oxide thereof; a second washcoat region for oxidising nitric oxide (NO), wherein the second washcoat region comprises platinum (Pt), manganese (Mn) and a second support material comprising a refractory metal oxide, which is silica-alumina or alumina doped with silica in a total amount of 0.5 to 45% by weight of the alumina, wherein the platinum (Pt) is disposed or supported on the second support material and the manganese (Mn) is disposed or supported on the second support material; and a substrate having an inlet end and an outlet end, and wherein the first washcoat region is a first washcoat layer and the second washcoat region is a second washcoat layer, and the second washcoat layer is disposed on the first washcoat layer; and wherein when the oxidation catalyst comprises a hydrocarbon adsorbent, which is a zeolite, then the first washcoat region further comprises the hydrocarbon adsorbent.

Systems and methods for uniformly heating a honeycomb body

An electrical heater and method for heating a catalyst. The heater includes a honeycomb body having intersecting walls forming channels extending along a longitudinal axis. A plurality of electrically resistive paths are included, each including at least a portion of the plurality of intersecting walls and extending a length across the honeycomb body transverse to the longitudinal axis. A positive electrode and a negative electrode are in electrical communication with each other via the resistive paths. The positive electrode and the negative electrode are operatively positioned to generate a respective flow of current through each resistive path. The lengths of at least two of the resistive paths differ from each other. The resistive paths are configured with respect to the at least one positive electrode and the at least one negative electrode such that the current in each of the resistive paths is substantially equal.