F01N2330/60

CATALYST HAVING A METAL HONEYCOMB BODY
20210178379 · 2021-06-17 · ·

A catalyst for cleaning exhaust gases, having a honeycomb body which configures a plurality of flow ducts through which a gas from a gas inlet side may flow in the axial direction to a gas outlet side, having an inner casing which encloses the honeycomb body having an outer casing which encloses the inner casing, and having an insulation region which is disposed between the inner casing and the outer casing. The honeycomb body, the inner casing, the outer casing and the insulation region are formed from exactly two tiers formed from metal foils that are stacked on top of one another and wound along a winding direction transverse to the axial direction.

Heater, method of manufacturing the same, and system

A heater includes: a conductive ceramic cylinder tube provided with a plurality of cells, each cell being defined by a pair of first cell-walls and a pair of second cell-walls, each first cell-wall extending in a radial direction of the ceramic cylinder tube, and each second cell-wall extending so as to cross the radial direction of the ceramic cylinder tube; an inner electrode electrically coupled to an inner wall of the ceramic cylinder tube; and an outer electrode electrically coupled to an outer wall of the ceramic cylinder tube. Linear portions are radially arranged in the ceramic cylinder tube, each linear portion linearly extending in the radial direction of the ceramic cylinder tube so as to include a plurality of first cell-walls that are arranged on the same axial line that in the radial direction and current flows radially at least via the linear portions between the inner and outer electrodes.

EXHAUST-GAS PURIFICATION SYSTEM OF INTERNAL COMBUSTION ENGINE

An exhaust-gas purification system of an internal combustion engine includes an electrically heated catalytic device and a three-way catalytic device. The electrically heated catalytic device includes a first honeycomb base having a large number of honeycomb passages and a first catalyst component that is supported on, by a predetermined thin-film treatment, surfaces that define the honeycomb passages and that contains one or more types of noble metals. The three-way catalytic device includes a second honeycomb base having a large number of honeycomb passages and a second catalyst component that is supported on surfaces defining the honeycomb passages and that contains one or more types of noble metals. The total noble metal content per unit volume of the second honeycomb base is higher than the total noble metal content per unit volume of the first honeycomb base.

PATTERN-PLUGGED HONEYCOMB BODIES, PARTICULATE FILTERS, AND EXTRUSION DIES THEREFOR

A honeycomb body having intersecting porous walls which includes first through fourth cells, wherein the cells extend from inlet to outlet face and are plugged to define a repeating structural unit with three inlets and one outlet channel. Repeating structural unit includes a first channel including length L.sub.1, width W.sub.2, and area A.sub.1, a second channel including length L.sub.2, the width W.sub.2, and area A.sub.2, a third channel including the length L.sub.1, width W.sub.1, and area A.sub.3, and a fourth channel including the length L.sub.2, the width W.sub.1, and A.sub.4, wherein the first through third channels are inlets and the fourth channel is a rectangular outlet and at least one of W.sub.1≥W.sub.2 and L.sub.1≠L.sub.2, i.e. W.sub.1≥W.sub.2, or L.sub.1≠L.sub.2, or W.sub.1≥W.sub.2 and L.sub.1≠L.sub.2. Repeating structural unit has a quadrilateral outer perimeter. Particulate filters including the honeycomb body, honeycomb extrusion dies, and methods of manufacturing the honeycomb body are provided.

SINGLE BRICK SCR/ASC/PNA/DOC CLOSE-COUPLED CATALYST
20210162344 · 2021-06-03 ·

A catalyst article including a substrate with an inlet side and an outlet side, a first zone and a second zone, where the first zone includes a passive NOx adsorber (PNA), and an ammonia slip catalyst (ASC) comprising a platinum group metal on a support and a first SCR catalyst; where the second zone includes a catalyst selected from the group consisting of a diesel oxidation catalyst (DOC) and a diesel exotherm catalyst (DEC); and where the first zone is located upstream of the second zone. The first zone may include a bottom layer with a blend of: (1) the platinum group metal on a support and (2) the first SCR catalyst; and a top layer with a second SCR catalyst, the top layer located over the bottom layer.

Pattern-plugged honeycomb bodies, particulate filters, and extrusion dies therefor

A honeycomb body having intersecting porous walls which includes first through fourth cells, wherein the cells extend from inlet to outlet face and are plugged to define a repeating structural unit with three inlets and one outlet channel. Repeating structural unit includes a first channel including length L.sub.1, width W.sub.2, and area A.sub.1, a second channel including length L.sub.2, the width W.sub.2, and area A.sub.2, a third channel including the length L.sub.1, width W.sub.1, and area A.sub.3, and a fourth channel including the length L.sub.2, the width W.sub.1, and A.sub.4, wherein the first through third channels are inlets and the fourth channel is a rectangular outlet and at least one of W.sub.1>W.sub.2 and L.sub.1L.sub.2, i.e. W.sub.1>W.sub.2, or L.sub.1L.sub.2, or W.sub.1>W.sub.2 and L.sub.1L.sub.2. Repeating structural unit has a quadrilateral outer perimeter. Particulate filters including the honeycomb body, honeycomb extrusion dies, and methods of manufacturing the honeycomb body are provided.

SCR diesel particle filter with oxidation catalyst and oxygen storage catalyst loadings, and exhaust system including the same

A particle filter for treating exhaust gases includes an SCR catalyst that, when in the presence of a reductant such as ammonia, promotes selective catalytic reduction of NO.sub.x; an active oxidation catalyst that promotes oxidation of hydrocarbons and carbon monoxide; and an oxygen storage catalyst that alternately stores and releases oxygen, enhances soot oxidation, and stores NOx at temperatures below optimal SCR functioning. The particle filter may be included in a system having an oxidation catalytic device (OCD) upstream of the particle filter, and optionally includes one or more SCR converters upstream and/or downstream of the particle filter, and/or an ammonia slip catalyst downstream of the particle filter. The system may further be adapted for operation under a high frequency injection fuel control with an OCD having substantial NOx storage material content, or an NSC for improving the efficiency tradeoffs between soot oxidation during filter regeneration and NO.sub.x reduction.

Single brick SCR/ASC/PNA/DOC close-coupled catalyst

A catalyst article including a substrate with an inlet side and an outlet side, a first zone and a second zone, where the first zone includes a passive NOx adsorber (PNA), and an ammonia slip catalyst (ASC) comprising a platinum group metal on a support and a first SCR catalyst; where the second zone includes a catalyst selected from the group consisting of a diesel oxidation catalyst (DOC) and a diesel exotherm catalyst (DEC); and where the first zone is located upstream of the second zone. The first zone may include a bottom layer with a blend of: (1) the platinum group metal on a support and (2) the first SCR catalyst; and a top layer with a second SCR catalyst, the top layer located over the bottom layer.

Exhaust gas purification system

An exhaust gas purification system for an engine includes an exhaust passage extending from the combustion chambers of the engine, and an exhaust purifying unit disposed in the exhaust passage and configured to purify exhaust gas in the exhaust passage. The exhaust purifying unit includes a carrier disposed in the exhaust passage, a first purifier having at least a function of oxidizing components in the exhaust gas. The first purifier covers, as an underlayer, an outer surface of the carrier, and a second purifier having a function of purifying the exhaust gas by reducing, using occluded ammonia, the components in the exhaust gas that have been oxidized in the first purifier. The second purifier includes a superposed portion covering, as an upper layer, an outer surface of the first purifier.

HONEYCOMB BODIES WITH VARYING CELL DENSITIES AND EXTRUSION DIES FOR THE MANUFACTURE THEREOF

A honeycomb body (300) including a plurality of radially-extending walls (322) intersecting with a plurality of circumferentially-extending walls (324), the plurality of radially-extending walls (322) and the plurality of circumferentially-extending walls (324) form a plurality of circumferential zones (334A, 334B, 334C) of cells (308). The plurality of circumferential zones (334A, 334B, 334C) of cells (308) includes a first zone of cells (334A) including two or more first rings of cells (330) and having a first cell density, and a second zone of cells (334B) including two or more rings of cells (330) having varying cell densities across the two or more rings of cells. Other structures and extrusion dies are disclosed.