An exhaust manifold apparatus for routing an exhaust gas produced by an internal combustion engine is described. The manifold includes a manifold log with a log wall that defines a log bore. The log bore is in fluid communication with an upstream opening of the manifold log and a downstream opening of the manifold log. An inlet runner includes a runner wall that defines a runner bore in fluid communication with the log bore. The inlet runner is engaged to the manifold log at a stress point, which also includes at least one stiffening rib disposed on an interior surface of the log wall and/or the inlet runner wall.

An exhaust silencer device which is interposed in an exhaust passage in a vehicle to reduce exhaust noise comprises a sub-muffler which is interposed in the exhaust passage and has an expansion chamber formed therein; an inlet pipe which is airtightly inserted through an inlet opening of the sub-muffler; and an outlet pipe which is airtightly inserted through an outlet opening of the sub-muffler, wherein the inlet pipe and the outlet pipe are formed with openings (small apertures, non-joined portions) only in their upper half area and their lower half area is sealed without having the openings.

A muffler for an exhaust system includes an exhaust gas duct pipe (20) and a wall (26). The wall (26) is connected to the exhaust gas duct pipe (20) in a first connection area (24) thereof by a thread meshing.

A timbre-scaled exhaust assembly includes: an acoustic portion including an inlet collector including an entrance duct at a first end of the collector in fluid for receiving an exhaust flow from an internal combustion engine and exit ducts at a second end of the collector in fluid communication with a plurality of non-perforated tuning tubes; an outlet collector including entrance ducts in fluid communication with the plurality of non-perforated tuning tubes and an exit duct in fluid communication with an outlet of the exhaust assembly. The inlet collector splits the exhaust flow from the internal combustion engine into the plurality of tuning tubes such that a plurality of distinct exhaust flows pass through the plurality of tuning tubes and the outlet collector combines the exhaust flow. A combined exhaust flow exits the exhaust system through the exhaust tip.

Method for forming a collar in a muffler shell including: providing a muffler shell made of a metal sheet and forming a muffler housing, the muffler shell having an exhaust gas opening, providing a collar forming head having a rotational axis and at least two movable expanders, introducing a collar forming head into a muffler housing, moving the expanders of the collar forming head introduced into the muffler shell radially away from the rotational axis of the collar forming head from a retracted position to an expanded position rotating the collar forming head around the of the collar forming head, bringing the rotating expanded collar forming head in contact with the metal sheet forming an outwardly projecting collar around the exhaust gas opening by flaring the edge of the metal sheet.

An apparatus, system and method for seaming an end cap to an end of a target object using a fixed, rigid roller carriage that is configured to move along a direction that is orthogonal to a rotation axis of the end cap and the target object. The end cap seaming apparatus and system preferably comprise servo motors that move the roller carriage and rotate the end cap and the target object. The end cap seaming apparatus and system may be configured to learn the shape of the end cap and the target object by learning a shape of an end cap holding member on which the end cap is held. An automated method of seaming the end cap to the target object is executed based on the learned shape of the end cap holding member.

A method of manufacturing a cylindrical housing of an exhaust-gas treatment unit for vehicles includes providing a flat sheet metal part having at least one embossing, and round bending the sheet-metal part in a round bending tool by displacing the sheet metal part between rolls such that the sheet metal part obtains a cylindrical shape having a longitudinal direction parallel to roll axes of the rolls. At least one elastic roll is used such that the embossing of the sheet metal part is maintained during round bending. The longitudinal edges of the cylindrical sheet metal part are then connected to form a tube. A method of manufacturing an exhaust-gas treatment unit is furthermore shown.

An exhaust manifold apparatus for routing an exhaust gas produced by an internal combustion engine is described. The manifold includes a manifold log with a log wall that defines a log bore. The log bore is in fluid communication with an upstream opening of the manifold log and a downstream opening of the manifold log. An inlet runner includes a runner wall that defines a runner bore in fluid communication with the log bore. The inlet runner is engaged to the manifold log at a stress point, which also includes at least one stiffening rib disposed on an interior surface of the log wall and/or the inlet runner wall.

A timbre scaled internal combustion exhaust system includes: an inlet collector including a single entrance duct at a first end of the collector in fluid communication with an exhaust flow from an internal combustion engine and an exit duct at a second end of the collector; a plurality of non-perforated parallel tuning tubes in fluid communication with the plurality of exit ducts of the inlet collector, the plurality of tuning tubes having lengths and diameters selected based on a desired note of the timbre scaled exhaust system; an outlet collector including a plurality of entrance ducts in fluid communication with the at least first and second tuning tubes and a single exit duct in fluid communication with an outlet of the exhaust system. The inlet collector splits the exhaust flow through the plurality of tuning tubes to create individual notes, and wherein the outlet collector combines the split exhaust flow to create a desired sound of internal combustion engine exhaust.

An apparatus, system and method for seaming an end cap to an end of a target object using a fixed, rigid roller carriage that is configured to move along a direction that is orthogonal to a rotation axis of the end cap and the target object. The end cap seaming apparatus and system preferably comprise servo motors that move the roller carriage and rotate the end cap and the target object. The end cap seaming apparatus and system may be configured to learn the shape of the end cap and the target object by learning a shape of an end cap holding member on which the end cap is held. An automated method of seaming the end cap to the target object is executed based on the learned shape of the end cap holding member.