A muffler, connected to an engine through an exhaust pipe, includes a shell serving as a muffler body, an inlet pipe configured to introduce exhaust gas from the engine into the shell, an outlet pipe configured to discharge the exhaust gas out of the shell, and a cap configured to be attached to a narrowed portion of the inlet pipe and control the direction in which the exhaust gas flows out. The cap is provided with an opening through which the exhaust gas passes and which regulates the direction in which the exhaust gas flows out.

A silencer insert (10) for a silencer of an exhaust system includes a first and a second partition wall (11, 12) and a connecting wall (13) arranged therebetween. The first partition wall (11) defines a first plane (E1), the second partition wall (12) defines a second plane (E2), and the connecting wall (13) defines a third plane (E3). At least one of the first partition wall, the second partition wall, and the connecting wall includes at least one perforated area (15). The connecting wall (13) is formed in one piece with the first partition wall (11) and the second partition wall (12). The first plane encloses with the second plane an angle of not more than 60, the first plane and the second plane being particularly in parallel. A silencer is provided including a housing (1) receiving the silencer insert (10). A method is provided for manufacturing the silencer insert.

An exhaust muffler includes a first muffler section having a tubular member made up of an inner pipe to which an exhaust pipe is connected and an outer pipe covering the inner pipe, and a connector connecting the tubular member and a second muffler section to each other, and the second muffler section having an outer shell, a first partition wall, a second partition wall, and a third partition wall. Exhaust gases delivered from the exhaust pipe are discharged from the first muffler section and the second muffler section out of the exhaust muffler. The second muffler section has a cross-sectional area larger than a cross-sectional area of the tubular member. The exhaust muffler includes a first expansion chamber, a second expansion chamber, and a third expansion chamber. The second muffler section includes a fluid communication pipe extending through the first partition wall and the second partition wall for leading exhaust gases from the first expansion chamber into the second expansion chamber, and an exhaust passage pipe held in fluid communication with the third expansion chamber and extending through the second partition and the third partition wall. The second partition wall has a fluid communication hole defined therein that provides fluid communication between the second expansion chamber and the third expansion chamber. There is thus provided an engine exhaust device capable of increasing a silencing capability by increasing the length of a route through which the exhaust gases flow while maintaining the length of the exhaust device.

An exhaust muffler is made up of a plurality of layers including an exhaust passage pipe and expansion chambers, and includes a front assembly and a rear assembly sub-assembled separately from the front assembly. The front assembly includes a front exhaust passage pipe, a front muffler body disposed in covering relation to the outside of the front exhaust passage pipe and cooperating with the front exhaust passage pipe in making up double-walled pipes, and an exhaust valve disposed in the front exhaust passage pipe. The rear assembly includes a rear exhaust passage pipe and a rear muffler body disposed in covering relation to the outside of the rear exhaust passage pipe and cooperating with the rear exhaust passage pipe in making up double-walled pipes. There is thus provided an exhaust device for an internal combustion engine in which the accuracy of a position where the exhaust valve is installed is high.

An exhaust muffler includes a first muffler section connected to an exhaust pipe and a second muffler section connected to the first muffler section. Exhaust gases delivered from the exhaust pipe are discharged from the first muffler section and the second muffler section out of the exhaust muffler. The first muffler section includes a tubular member made up of an inner pipe to which the exhaust pipe is connected and an outer pipe covering the inner pipe, and a connector connecting the tubular member and the second muffler section to each other. The first muffler section has a first expansion chamber defined therein between the inner pipe and the outer pipe. The inner pipe houses therein a valve for changing an amount of exhaust gases passing through the inner pipe. The first muffler section includes a curved portion that is curved vertically as viewed in side elevation of the vehicle. The exhaust muffler has a second expansion chamber defined in the second muffler section rearward and upward of the first muffler section, the second expansion chamber having a cross-sectional area larger than a cross-sectional area of the first expansion chamber. There is thus provided an exhaust device for an internal combustion engine, which includes a muffler compact in a longitudinal direction thereof.

Method for forming a collar in a muffler shell including: providing a muffler shell made of a metal sheet and forming a muffler housing, the muffler shell having an exhaust gas opening, providing a collar forming head having a rotational axis and at least two movable expanders, introducing a collar forming head into a muffler housing, moving the expanders of the collar forming head introduced into the muffler shell radially away from the rotational axis of the collar forming head from a retracted position to an expanded position rotating the collar forming head around the of the collar forming head, bringing the rotating expanded collar forming head in contact with the metal sheet forming an outwardly projecting collar around the exhaust gas opening by flaring the edge of the metal sheet.

Methods and systems are provided for a mixer. In one example, a system may include a mixer arranged in a passage and configured to mix two dissimilar types of gases upstream of a device.

An internal combustion engine exhaust system muffler (1) has a housing (2) within which two chambers (3) are formed with an inner panel (4) arranged therebetween. The inner panel (4) has at least one collar (8) at the edge, which has an outer side (9) facing the housing (2), and wherein the housing (2) has, on an inner side (11), in the area of the inner panel (4), at least one contour (12), which faces the collar (8) and with which the collar (8) is in contact. Reduced noise generation, reduced wear as well as prolonged service life can be achieved with the outer side (9) of the collar (8) forming a cone structure (10) in profile and the contour (12) of the housing (2) forms a cone structure seat (13) with a complementary cone profile and with which the cone (10) is flatly and non-positively in contact.

An exhaust gas burner assembly includes a body, an inlet opening, an outlet opening, a first chamber, a second chamber, and an intermediate opening. The exhaust gas burner assembly also includes a perforated pipe disposed between the first chamber and the second chamber, a fluid injector adapted to discharge a combustible mixture, and an igniter adapted to ignite the combustible mixture to generate combustion products. The perforated pipe allows at least a portion of the exhaust gas to flow therethrough from the first chamber to the second chamber such that the exhaust gas exiting the outlet opening has a higher temperature than the exhaust gas entering through the inlet opening.

A muffler for an exhaust gas system of an internal combustion engine. The muffler has a muffler housing having at least two interconnected housing shells delimiting a muffler interior. Each housing shell has a connecting edge extending away from the muffler interior. The housing shells are mutually connected by material bonding in the region of their mutually adjacent housing shell connecting edges. An insulating arrangement covers at least regions of the inner side of one of the housing shells. The insulating arrangement has an insulating shell with an insulating shell connecting edge extending away from the muffler interior and the insulating shell is arranged with the insulating shell connecting edge between the mutually adjacent connecting edges of the housing shells and is connected by material bonding to the connecting edges of the housing shells in the region of the insulating shell connecting edge.