Vehicle exhaust system uses delta pressure based estimation of accumulated soot within a diesel particulate filter. The exhaust system has a diesel oxidation catalyst and a diesel particulate filter. A fuel injector is connected upstream from the diesel oxidation catalyst and the diesel particulate filter. A delta pressure sensor measures difference in pressure at inlet and outlet of the diesel particulate filter. A controller determines when to regenerate the diesel particulate filter based on an estimated amount of soot. The controller, in a first regeneration mode, causes the fuel injector to inject fuel at a first rate into the exhaust stream, and to re-evaluate amount of soot accumulated within the diesel particulate filter under increased volumetric flow. The controller, in a second regeneration mode, causes the fuel injector to inject fuel at a second rate into the exhaust stream in order to combust soot trapped in the diesel particulate filter.

An engine exhaust flow meter and method of measuring engine exhaust flow rate includes a flow tube and a differential pressure meter that is adapted to measure differential pressure in exhaust flow through the flow tube. A computer samples the differential pressure meter at a rate that is greater than the pulsation of exhaust flow to obtain a differential pressure signal. The computer is responsive to the differential pressure signal to compute a mean differential pressure value. The computer is responsive to the differential pressure signal to compute a mean magnitude of pressure pulses. The computer determines a compensation factor as a function of the mean magnitude of pressure pulses and adjusts the mean differential pressure value as a function of the compensation factor to obtain an engine exhaust flow value that is flow pulsation compensated.

A vehicle exhaust system includes a first exhaust after-treatment module that receives engine exhaust gases and a second exhaust after-treatment module that is downstream of the first exhaust after-treatment module. A valve is moveable between an open position that blocks flow to the first exhaust after-treatment module such that all exhaust gas flow bypasses the first exhaust after-treatment module and is directed into the second exhaust after-treatment module, a closed position that directs flow into the first exhaust after-treatment module before the flow enters the second exhaust after-treatment module, and a partially open position where one portion of flow is directed into the first exhaust after-treatment module and a remaining portion of flow is directed into the second exhaust after-treatment module. A controller controls movement of the valve between the open, closed, and partially open positions based on at least one of engine flow rate and NOx output.

An exhaust system is provided that includes an exhaust aftertreatment unit, first and second exhaust pathway in communication with and upstream of the exhaust aftertreatment unit, a thermally activated flow control device operable in a first and second mode, and a thermal storage device. In the first mode, the flow control device permits exhaust to flow to the aftertreatment unit through the first pathway and inhibits flow through the second pathway. In the second mode, the flow control device permits exhaust flow to the aftertreatment unit through the second pathway and inhibits flow through the first pathway. The flow control device may switch between the first and second modes based on a change of temperature. The thermal storage device is within the second pathway, stores thermal mass, and provides thermal insulation to enable a catalyst of the aftertreatment unit to maintain a predetermined temperature for a predetermined time.

Methods and systems are provided for diagnosing a gasoline particulate filter in an engine exhaust passage. A pressure-flow relationship of the filter is learned in a low engine speed and high engine speed range. Degradation of the filter is identified based on a substantial separation between the curve fits at the high and low speed range.

A control system for use in a fluid flow application includes a heater and a control device. The heater has at least one resistive heating element and the heater is operable to heat fluid. The control device determines at least one flow characteristic of a fluid flow based on a heat loss of the at least one resistive heating element and determines a mass flow rate of the fluid based on the at least one flow characteristic and a property of the at least one resistive heating element. And the property of the at least one resistive heating element includes a change in resistance of the at least one resistive heating element under a given heat flux density.

A method for operating a heater system including a resistive heating element having a material with a non-monotonic resistivity vs. temperature profile is provided. The method includes heating the resistive heating element to within a limited temperature range in which the resistive heating element exhibits a negative dR/dT characteristic, operating the resistive heating element within an operating temperature range that at least partially overlaps the limited temperature range, and determining a temperature of the resistive heating element such that the resistive heating element functions as both a heater and a temperature sensor. The resistive heating element can function as a temperature sensor in a temperature range between about 500 C. and about 800 C., and the non-monotonic resistivity vs. temperature profile for the material of the resistive heating element can have a local maximum and a local minimum.

A freezing diagnosing device to be installed in an engine includes an ambient temperature sensor, a liquid temperature sensor, and a freezing determination unit. The ambient temperature sensor detects an ambient temperature. The liquid temperature sensor detects the temperature of a liquid held in the engine. The freezing determination unit determines that a freezing state of a pipe coupled to a pressure sensor in the engine is established when one or both of a first condition and a second condition are satisfied. The first condition is that the ambient temperature detected by the ambient temperature sensor is equal to or less than a first threshold. The second condition is that the temperature of the liquid detected by the liquid temperature sensor is equal to or less than a second threshold.

A heater is provided that includes at least one resistive heating element having a material with a non-monotonic resistivity vs. temperature profile and exhibiting a negative dR/dT characteristic over a predetermined operating temperature range along the profile. The heater can include a plurality of circuits disposed in a fluid path to heat fluid flow.

A heater system for an exhaust system is provided. The heater system includes a heater disposed in an exhaust conduit. The heater includes a plurality of heating elements disposed in the exhaust conduit. A heating control module controls the plurality of heating elements differently according to operating conditions specific to each heating element. In other forms, the heater system for an exhaust system has a plurality of heating zones, instead of a plurality of heating elements. The heating control module controls the plurality of heating zones differently according to operating conditions specific to each heating zone.