A method of identifying air flow faults within a cooling system of an automobile comprises measuring the temperature of coolant entering a heat exchanger for the cooling system, measuring the temperature of coolant leaving the heat exchanger, and measuring the temperature of ambient air that is flowing into the heat exchanger, calculating Actual Delta T by subtracting the temperature of coolant leaving the heat exchanger from the temperature of coolant entering the heat exchanger, calculating Expected Delta T, wherein Expected Delta T is a pre-determined value of an expected difference between the temperature of the coolant entering the heat exchanger and the temperature of the coolant leaving the heat exchanger, calculating Effective Delta T by subtracting Expected Delta T from Actual Delta T, and identifying a fault in the air flow through the heat exchanger based on the value of Effective Delta T.

Methods and systems are provided for controlling operation of an engine of a vehicle to supply power to a power box that in turn supplies power to loads external to the vehicle. In one example, a method comprises, responsive to a request by an operator to operate an engine to power one or more loads external to the vehicle, monitoring an engine temperature and issuing an alert requesting the operator to take mitigating action to reduce the engine temperature when the engine temperature reaches a threshold temperature, and controlling a cooling fan as a function of whether or not the mitigating action is taken. In this way, fuel economy may be improved and power supply to power external loads may be optimized.

A pre-overheat system for minimizing engine damage due to overheating includes a temperature sensor and a warning system that alerts the vehicle's operator (using light, sound, vibration, etc.) if temperatures exceed steady-state temperatures and/or reach higher pre-overheat temperatures. Steady-state temperatures are measurable when the vehicle is functioning normally (especially its cooling system) and is running in normal environmental conditions, but is lower than a redzone overheat temperature for the particular vehicle. When the redzone overheat temperature is reached, the vehicle has gotten too hot and is likely to sustain irreparable damage. The operator can reduce or prevent damage to the vehicle by taking corrective action (such as stopping and checking coolant level and clearing debris from clogged vents and screens) before the vehicle is overheated. A shutdown mechanism can shut off the vehicle before the redzone overheat temperatures are reached.

A method for diagnosing a failure of a solenoid valve of a piston cooling device is provided. The method includes varying a pressure in a variable proportional control oil pump when an opening command or a closing command of the solenoid valve is sent to inject oil from the piston cooling device. Additionally, a variation of an oil pressure in an oil flow path of the piston cooling device is monitoring according to a variation of the pressure in the variable proportional control oil pump and whether a failure occurs at the solenoid valve of the piston cooling device is then determined.

An anomaly diagnosing apparatus is adapted for a cooling device in an internal combustion engine. The apparatus is configured to execute an enlarging process, a rate calculating process, and an anomaly determining process. The enlarging process includes enlarging the cross-sectional area of the flow passage between an inner channel and an outer channel in the cooling device. The rate calculating process includes calculating a reference rate for a rate of rise of temperature of cooling water. The anomaly determining process includes determining that an anomaly is present in the check valve if a rate of rise of a detection value of cooling water temperature is smaller than the reference rate. The rate calculating process includes calculating the reference rate such that the reference rate has a smaller value in a case where the enlarging process is executed than in a case where the enlarging process is not executed.

A method for coolant pump flow rationalization using coolant pump parameters includes calculating a first pump coolant flow based on a coolant input pressure sensor signal and the coolant pump speed. Further, the method includes calculating a second pump coolant flow based on coolant pump current and coolant pump speed when the first pump coolant flow is greater than a predetermined threshold; and comparing the first pump coolant flow with the second pump coolant flow to rationalize the coolant pressure sensor signal.

A valve control device includes a valve unit disposed in a cooling water circuit, and a control part which controls operation of the valve unit. The control part has a rotation angle instruction part, a duty ratio calculator and a determiner. The rotation angle instruction part calculates an instruction value of a rotation angle in response to an operational status of an internal-combustion engine. The duty ratio calculator calculates a duty ratio representing a ratio of ON period to OFF period regarding a voltage applied to an electric motor based on a difference between a detection value of the rotation angle detected by a detector and the instruction value of the rotation angle, and regulates the duty ratio to be lower than or equal to a predetermined upper limit. The determiner determines whether the duty ratio continues to be the upper limit during a predetermined period.

A control method for a vehicle, provided with an integrated coolant control valve, includes; performing, by a controller, a fault diagnosis of the integrated coolant control valve; determining, by the controller, whether a position sensor is faulty, the position sensor measuring a position of a cam and outputting a corresponding position output when the controller determines that the integrated coolant control valve is faulty; moving the cam for opening and closing a plurality of valves to a maximum position by operating the integrated coolant control valve when the controller determines that the position sensor is faulty; stopping the operation of the integrated coolant control valve by the controller; and limiting a torque output of an engine by the control of the controller according to the position of the cam.

A valve control device includes a valve unit disposed in a cooling water circuit, and a control part which controls operation of the valve unit. The control part has a rotation angle instruction part, a duty ratio calculator and a determiner. The rotation angle instruction part calculates an instruction value of a rotation angle in response to an operational status of an internal-combustion engine. The duty ratio calculator calculates a duty ratio representing a ratio of ON period to OFF period regarding a voltage applied to an electric motor based on a difference between a detection value of the rotation angle detected by a detector and the instruction value of the rotation angle, and regulates the duty ratio to be lower than or equal to a predetermined upper limit. The determiner determines whether the duty ratio continues to be the upper limit during a predetermined period.

A method for controlling a vehicle device (10) configured to cool of a vehicle unit (20) includes reading in temperature information which is functionally related to an operation of the vehicle unit (20) and determining a temperature gradient. The method also includes checking whether the information read in exceeds a threshold value for the information read in, checking whether the temperature gradient determined exceeds a threshold value, and emitting a signal for the control of the vehicle device (10) as a function of check results of the checking steps, in order to bring about the cooling of the vehicle unit (20) by the vehicle device (10). In addition, a control unit (100) for carrying out the method and a vehicle (200) with a control unit (100) of that type.