An engine cooling system in a vehicle comprises a first coolant circuit and a second coolant circuit connecting an engine to a radiator. A thermostat is arranged in the first coolant circuit and is arranged to be closed during engine warm-up, to prevent flow through the first coolant circuit. The cooling system further comprises a bypass circuit connecting the thermostat to the second coolant circuit and at least one parallel circuit. Each parallel circuit is connected to the second coolant circuit upstream of the bypass circuit, wherein a partial coolant flow is directed from the bypass circuit and upstream through the second coolant circuit into the at least one parallel circuit during engine warm-up. The disclosure further relates to a method for controlling such an engine cooling system.

An exhaust heat recovery system may include a coolant circulation circuit arranged to connect an engine, an exhaust heat exchanger, a radiator, a water-cooled intercooler, and a sub-radiator, and controls each valve arranged on a passage which connects the engine, the exhaust heat exchanger, the radiator, the water-cooled intercooler, and the sub-radiator to the coolant circulation circuit according to the coolant temperature so as to control temperatures of coolant and intake air, thereby enabling the engine to be rapidly warmed up.

Methods and systems are provided for exhaust flow in an engine system including a split-exhaust manifold for expediting exhaust catalyst light-off and engine warm-up while reducing condensation in the engine system. In one example, a method may include, before exhaust catalyst light-off, flowing all or more exhaust gases, via a first exhaust valve and a first exhaust manifold, to an exhaust catalyst by passing a heat exchanger. Further, after light-off but before engine coolant warms up to a threshold temperature, all or more exhaust may be delivered to the heat exchanger, via a second exhaust valve and a second different manifold, prior to flowing to the exhaust catalyst; and exhaust gas recirculation may not be provided until the coolant reaches the threshold temperature to reduce condensation.

A number of variations may include a thermal management system comprising: an engine, an exhaust heat recovery system, and a coolant system comprising a coolant circuit and a coolant pump wherein the coolant pump operates independently of the engine and is operated by an electronic control unit, and wherein the electronic control unit is constructed and arranged to operate the coolant pump after engine start up to limit coolant temperature below a predetermined value in and/or near the exhaust heat recovery system.

An automated system for managing temperature and reducing crankcase oil dilution in an internal combustion engine. The system includes a rotatable shutter plate having an open portion, a closed portion and a peripheral rim, the peripheral rim having a frictional surface thereon; a motor having a rotatable shaft having a pinion affixed at one end thereof for engagement with the frictional surface of the peripheral rim of the rotatable shutter plate; and a temperature sensor for monitoring a temperature indicative of engine warm-up and sending a signal to a controller; wherein the rotatable shutter plate is structured and arranged to at least partially occlude an air inlet to or outlet from the internal combustion engine when rotated in response to a signal received from the controller. A method of reducing crankcase oil dilution and managing temperature in a spark-ignited engine operating on middle-distillate fuel and a portable engine or engine-generator combination having multi-fuel capability are also provided.

A cooling system for a vehicle may include a cooling water temperature sensor, a cooling circulation fluid passage including first, second and third fluid passages, wherein the cooling water exhausted from the engine may be branched into the first fluid passage provided with a heater core, the second fluid passage provided with a radiator, and the third fluid passage provided with an exhaust heat recovery apparatus, a fluid flow adjusting valve provided on a point at which the cooling water passing through the cooling water temperature sensor may be branched into the first fluid passage to the third fluid passage to adjust a flow of the cooling water, and a controlling part controlling the first fluid passage to the third fluid passage to be selectively opened or closed by operating the fluid flow adjusting valve depending on the temperature of the cooling water, in a heating mode and a non-heating mode.

An engine cooling apparatus includes a mechanical water pump having a suction hole and N discharge holes (N is an integer not less than two), N water jackets that are arranged in an engine and correspond to the N discharge holes, N joint passages, each of which joins one of the N discharge holes to the associated water jacket, a return passage that returns coolant to the suction hole after the coolant has passed through the N water jackets and has merged in a merging portion, a coolant stopping mechanism that blocks return flow of coolant through the return passage, and N communication passages each of which allows the corresponding one of the N joint passages to communicate with the suction hole while bypassing the N water jackets and the coolant stopping mechanism.

A vehicle heating/cooling system has first and second fluid circulation loops for circulating engine coolant and automotive fluid. A first heat exchanger transfers heat from the coolant to air for the passenger compartment. A second heat exchanger transfers heat between the coolant and automotive fluid. A first valve has first and second inlets for receiving coolant from hot and cold coolant sources, and an outlet for discharging coolant to the second heat exchanger. A second valve has an inlet for receiving coolant from the first coolant source, and an outlet for discharging coolant to the first inlet of the first valve. The valve positions change with temperature of the coolant and the automotive fluid, providing preferential heating of the passenger compartment during cold start-up of the vehicle. The second heat exchanger and valves may be provided in a temperature control module.

A multi-mode powertrain system is described, and includes an internal combustion engine having stop/start capability. A method for controlling the multi-mode powertrain system includes circulating coolant to a heater core via an engine fluidic circuit that includes a water jacket of the internal combustion engine when temperature of the coolant is less than an engine fluidic circuit upper temperature threshold and the engine is in an ON state. Coolant is circulated to the heater core via a bypass fluidic circuit that excludes the water jacket of the internal combustion engine when temperature of the coolant is greater than a bypass fluidic circuit lower temperature threshold when the engine is in an OFF state.

A coolant pump module for an internal combustion engine is provided. The coolant pump module includes an inlet thermostat and a pump integrated into a single unit. The coolant pump module provides inlet and outlet of coolant to various cooling circuits.