The present disclosure relates to dual compression engine boosting systems utilizing both a turbocharger and a supercharger and control systems relating to relative activation and deactivation of the boosting devices. Various Exhaust Gas Recirculation (EGR) configurations are also disclosed for the dual compression engine boosting systems.

A fault detection device includes a wastegate valve, a control unit, a working gas amount computation section, and a determination section. The control unit obtains a rotational speed of an engine, a boost pressure, and an intake air temperature. The working gas amount computation section computes a computed value of a mass flow rate of working gas in the engine by using the rotational speed, the boost pressure, and the intake air temperature. The determination section determines that the wastegate valve has a fault when the computed value is not a normal value.

A fault detection device includes a wastegate valve, a control unit, a working gas amount computation section, and a determination section. The control unit obtains a rotational speed of an engine, a boost pressure, and an intake air temperature. The working gas amount computation section computes a computed value of a mass flow rate of working gas in the engine by using the rotational speed, the boost pressure, and the intake air temperature. The determination section determines that the wastegate valve has a fault when the computed value is not a normal value.

A method and apparatus for protecting downstream engine components from damage in the event of a turbine failure involves positioning a debris trap downstream of a turbo and upstream of an engine. The debris trap includes an outer body with an inlet opening at a first end of a first diameter, an outlet opening, and an interior of a second diameter which is larger than the inlet opening. An inner body extends into the interior of the outer body with air flow openings in the inner body communicating with the outlet opening. An impaction plate is supported by the inner body in axial alignment with the inlet opening. Turbo fragments strike and are slowed by impact with the impaction plate. The turbo fragments collect in the interior of the outer body with air escaping by entering the air flow openings of the inner body and passing to the outlet opening.

A method and apparatus for protecting downstream engine components from damage in the event of a turbine failure involves positioning a debris trap downstream of a turbo and upstream of an engine. The debris trap includes an outer body with an inlet opening at a first end of a first diameter, an outlet opening, and an interior of a second diameter which is larger than the inlet opening. An inner body extends into the interior of the outer body with air flow openings in the inner body communicating with the outlet opening. An impaction plate is supported by the inner body in axial alignment with the inlet opening. Turbo fragments strike and are slowed by impact with the impaction plate. The turbo fragments collect in the interior of the outer body with air escaping by entering the air flow openings of the inner body and passing to the outlet opening.

An internal combustion engine, includes a turbocharger with a variable geometry turbine having an actuator shaft passing through the turbocharger housing. The actuator shaft opening is vented to the engine crankcase for diverting exhaust that passes through the actuator shaft opening to the crankcase instead of being released to the under-hood environment.

A nozzle assembly of a turbocharger includes a nozzle and a ring-shaped body. The nozzle has flow passages extending through the nozzle and configured to direct air received from a volute housing of the turbocharger through the nozzle to turbine blades of the turbocharger. The ring-shaped body is coupled with the nozzle and is configured to rotate around the nozzle. The ring-shaped body includes blocking segments that block the flow of the air and openings between the blocking segments that permit the air to flow through the ring-shaped body. The ring-shaped body is configured to rotate relative to the nozzle to change how many of the flow passages in the nozzle are blocked by the blocking segments of the ring-shaped body.

A nozzle assembly of a turbocharger includes a nozzle and a ring-shaped body. The nozzle has flow passages extending through the nozzle and configured to direct air received from a volute housing of the turbocharger through the nozzle to turbine blades of the turbocharger. The ring-shaped body is coupled with the nozzle and is configured to rotate around the nozzle. The ring-shaped body includes blocking segments that block the flow of the air and openings between the blocking segments that permit the air to flow through the ring-shaped body. The ring-shaped body is configured to rotate relative to the nozzle to change how many of the flow passages in the nozzle are blocked by the blocking segments of the ring-shaped body.

A multi-chamber blowoff valve is provided for releasing excess air pressure from a duct system associated with a vehicle. The blowoff valve has a valve housing, an engine-air interface, and a multiple piston assembly. The valve housing is configured to secure to the duct system at a duct-air interface. The engine-air interface is configured to allow air in and out of the valve housing. The multiple piston assembly is disposed within the valve housing and includes an upper piston and a lower piston that move in unison. The multiple piston assembly is configured to be in a closed position while a pressure differential is above a certain threshold and to be in an open position while the pressure differential is below said certain threshold. While in the open position, a portion of the air in the duct system is released.

A multi-chamber blowoff valve is provided for releasing excess air pressure from a duct system associated with a vehicle. The blowoff valve has a valve housing, an engine-air interface, and a multiple piston assembly. The valve housing is configured to secure to the duct system at a duct-air interface. The engine-air interface is configured to allow air in and out of the valve housing. The multiple piston assembly is disposed within the valve housing and includes an upper piston and a lower piston that move in unison. The multiple piston assembly is configured to be in a closed position while a pressure differential is above a certain threshold and to be in an open position while the pressure differential is below said certain threshold. While in the open position, a portion of the air in the duct system is released.