A power cylinder system for a reciprocating engine includes a steel piston configured to move within a cylinder of the reciprocating engine. The system also includes a groove extending circumferentially about the piston beneath a top land of the piston and configured to support a ring having an inner circumferential face. One or more channels are formed in the top land and are configured to facilitate transfer of combustion gases to a space between a portion of the groove and the inner circumferential face of the ring.

This piston includes a low thermal conductivity part comprising: a porous member made of a borosilicate glass that has a lower thermal conductivity than the piston base material made of an aluminum alloy material that is the base material impregnated into the porous member. A molded object obtained from a first powder (glass powder) and a second powder (sodium chloride powder) is put in hot water to dissolve away the second powder and form pores in the porous member. The aluminum alloy material is impregnated into these pores to unite the porous member to the piston base material. Furthermore, varnish containing polyimide, etc. is applied to the upper surface of the porous member and impregnated into the pores with a varnish impregnation device assisted by vacuum drawing and atmospheric pressure, thereby preventing the pores from remaining vacant. Due to this, deterioration in exhaust emission performance can be prevented.

A piston of an internal combustion engine may include a piston shaft and a piston head. The piston head may be provided with a closed cooling channel with a cooling medium arranged therein. The piston shaft may have a spherically round cross-sectional shape, wherein a deviation from the roundness with respect to a piston diameter may be less than 0.5 per thousand.

The invention relates to a piston (1), comprising a ring carrier (2) and a glass piston (3) for observing processes in a combustion chamber (B) of an internal combustion engine, wherein the glass piston (3) is placed upon the ring carrier (2) and is securely connected thereto in the region of an inner casing surface (8) of the ring carrier (2). In order to avoid overly high heat strain in the glass piston (3), the glass piston (3) is connected to the ring carrier (2) via at least one form-fit connection (20), and preferably via a force-fit connection (30).

An object of the present invention is to, while forming a heat insulating layer on a squish area surface of a top surface of a piston main body, prevent generation of large cracks on the heat insulating layer and suppress damages and peeling of the heat insulating layer. To achieve this object, in the present invention, a heat insulating layer on a squish area surface of a top surface of a piston main body is made thinner than a heat insulating layer on a cavity surface of the top surface of the piston main body.

A one-piece piston having an investment or other permanent or non-permanent mold/die precision cast piston crown, rod flange and piston skirt. The piston crown has a relative constant thickness, a flange requiring minimal machining and a skirt providing for a wall with a support against the angular shifting of the piston. This improves the distribution of heat within such crown and the angular stability of the piston wall at the piston rod connection.

A piston for an internal combustion engine and method of construction thereof are provided. The piston includes an upper crown formed at least in part by a first metal material and a thermally insulating insert. The upper crown has an upper wall forming an upper combustion surface and a ring belt region. The upper combustion surface is formed at least in part by the thermally insulating insert. The thermally insulating insert has a base surface with pores extending upwardly therein. The first metal material is infused and solidified in the pores, with the first metal material forming a first bonding surface. The piston further includes a body portion formed from a second metal material. The body portion provides pin bosses having coaxially aligned pin bores and diametrically opposite skirt portions. The body portion has a second bonding surface bonded to the first bonding surface of the first metal material.

The present invention relates to a multi-piece, in particular at least two-piece, piston (1) for an internal combustion engine having a longitudinal axis (L), comprising a piston outer part (10) having a closed piston head (11), which in the fitted state defines a combustion chamber, and a piston body (13) extending axially away from the piston head (11), and a piston inner part (20), which in the fitted state is connected to a connecting rod. An outer surface (2) radially defining the piston (1) is formed exclusively by at least one portion of the piston body (13) of the piston outer part (10). The piston inner part (20), viewed in an axial direction, is arranged radially entirely inside the piston body (13) or its circumferential surface.

A method is provided for designing and producing fiber-reinforced polymer (FRP) pistons. Pistons made with FRP have a lower mass than prior art metal pistons conferring advantageous engine efficiency and stability. FRP pistons also increase the thermal efficiency of engines by having a lower thermal conductivity, with tighter piston-to-bore clearance, and/increased air-fuel ratio than pistons of metal. The technical parameters of the piston are identified, and a piston body blank is produced. The blank is then machined, a bearing surface for the pin bore is created, the piston blank is optionally coated, is optionally subjected to Heavy Metal Ion Implantation (HMII) treatment and is subjected to sodium silicate impregnation to produce the final pistons.

The following description pertains to flexure structures, apparatuses comprising flexure structures, systems comprising flexure structures, methods of using flexure structures, methods of using apparatuses comprising flexure structures, and methods of using systems comprising flexure structures. The following description also pertains to methods, systems, and apparatuses for linear to rotary motion converters.